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Alfa Romeo GT 1.8 T SPARK 2003-2010 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: GT Engine Variant: 1.8 T Spark Production Years: 2003-2010 Codes Engine Code Example: 192.B.000 (Note: Specific code may vary) 👋 Introduction Market Position Segment: Compact Executive Coupe / Sports Car Competitive Analysis Key Competitors: BMW 3 Series Coupe, Audi A3 Sportback (in its early iterations), Volkswagen Golf GTI, Peugeot 407 Coupe. Key Features Design Philosophy: Stylish Italian design, sporty handling, comfortable interior for its class, focused on driving enjoyment. Target Audience Demographic: Enthusiasts, individuals seeking a stylish and sporty coupe with Italian flair, owners performing their own maintenance. 📋 Manual Details Coverage Areas Primary Markets Covered: Global (especially Europe) Page Count Estimated Page Count: N/A (Digital format, size varies) Manual Type Type: Full Service & Repair Manual Language Language: English Format Digital Format: Disc Image File (.ISO) / Application (.exe) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system Drivetrain: Transmission (manual/automatic), clutch, drive shafts, differentials Chassis: Suspension (front/rear), steering system, braking system, wheels and tires Electrical: Wiring diagrams, lighting system, starting and charging system, ignition, ECU, sensors, body electronics Bodywork: Body panels, doors, windows, interior trim, HVAC system, body repair Procedures Included Maintenance: Routine service, oil changes, filter replacements, fluid checks and top-ups, tune-ups Troubleshooting: Diagnostic procedures, fault finding, common problems and solutions Repair: Component replacement, major overhauls, assembly and disassembly instructions Specifications: Torque values, clearances, fluid capacities, electrical specifications Technical Depth Depth: Comprehensive, covering from basic maintenance to advanced diagnostics and repairs, including detailed component breakdowns. 📊 Manual Specifications File Format File Format Details: ISO disc image, requiring mounting software (e.g., Daemon Tools, Virtual CloneDrive) or .exe application. Print Quality Printability: Full printable, allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) Features Zoom Capability: YES (allows zooming in on diagrams and text for clarity) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4, Naturally Aspirated (T Spark technology) Displacement: 1747 cc (1.7 Liters) Bore X Stroke: 82 mm x 82.7 mm Compression Ratio: 10.3:1 Valve Train: DOHC, 16 valves (4 valves per cylinder) Performance Horsepower: 140 PS (138 bhp; 103 kW) at 6300 rpm Torque: 165 Nm (122 lb-ft) at 4300 rpm Fuel System Injection Type: Multi-point Fuel Injection (MPI) with electronic control Fuel Type: Unleaded Petrol (95 RON recommended) Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Paraflu UP) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: Optional 4-speed Automatic Transmission (Aisin Warner AW-55-50SN, common in other Fiat/Alfa models) Features Clutch Type: Hydraulically operated, dry single-plate clutch Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 (e.g., Tutela Car Technyx) 📐 Dimensions Exterior Length: 4288 mm Width: 1762 mm Height: 1355 mm Wheelbase: 2600 mm Weights Curb Weight: Approx. 1405 kg (Manual) Cargo Boot Capacity: 320 Liters 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for the Bravo platform, GT likely similar) Active Features ABS: Standard Anti-lock Braking System Esp: Optional Electronic Stability Program (VDC - Vehicle Dynamic Control) Traction Control: Standard Traction Control System (ASR) Passive Features Airbags: Driver, Passenger, Side, Window Airbags (availability may vary by trim) Seatbelts: Pre-tensioned front seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted CD/Radio system, often with steering wheel controls. Climate Control: Manual or automatic climate control (depending on trim). Driver Assistance Cruise Control: Available on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 1 year, whichever comes first. Refer to manual for specific conditions. Timing Belt Replacement: Critical: 105,000 km or 5 years, whichever comes first. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Type: API SN/SM/SL, ACEA A3/B4, SAE 5W-40 or 10W-40 (e.g., Selenia K Pure Energy) Engine Oil Capacity: Approx. 4.4 Liters (with filter change) Coolant Capacity: Approx. 7.0 Liters Brake Fluid Type: DOT 4 Known Issues Common Issues Note: Potential issues can include minor electrical gremlins, wear on suspension components (bushings), fuel pump issues, and lambda sensor faults. Regular maintenance is key. Part Numbers Example Oil Filter Part Number: e.g., Mann-Filter HU716/2X, Bosch 0 986 452 040 (Verify with VIN) Timing Belt Kit Part Number: e.g., Gates PowerGrip Kit K015560XS (Includes belt, tensioner, idler pulleys. Verify with VIN) 📚 Vehicle History Brand Heritage Heritage Note: Alfa Romeo is renowned for its sporting heritage, passionate engineering, and distinctive Italian design. Model Evolution Platform: Based on the Fiat Bravo platform (Type 192). Design Origin: Designed by Bertone, aiming for a stylish 2+2 coupe. Production Manufacturing Location: Pomigliano d'Arco, Italy 🏆 Awards & Recognition Recognitions Award Note: While the GT itself may not have specific widely publicized awards, it inherited the positive reception of the 147/156 platform for its driving dynamics and styling.
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Alfa Romeo GT 1.8 T SPARK 2003-2010 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
GT
Engine Variant:
1.8 T Spark
Production Years:
2003-2010
Codes
Engine Code Example:
192.B.000 (Note: Specific code may vary)
👋 Introduction
Market Position
Segment:
Compact Executive Coupe / Sports Car
Competitive Analysis
Key Competitors:
BMW 3 Series Coupe, Audi A3 Sportback (in its early iterations), Volkswagen Golf GTI, Peugeot 407 Coupe.
Key Features
Design Philosophy:
Stylish Italian design, sporty handling, comfortable interior for its class, focused on driving enjoyment.
Target Audience
Demographic:
Enthusiasts, individuals seeking a stylish and sporty coupe with Italian flair, owners performing their own maintenance.
📋 Manual Details
Coverage Areas
Primary Markets Covered:
Global (especially Europe)
Page Count
Estimated Page Count:
N/A (Digital format, size varies)
Manual Type
Type:
Full Service & Repair Manual
Language
Language:
English
Format
Digital Format:
Disc Image File (.ISO) / Application (.exe)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system
Drivetrain:
Transmission (manual/automatic), clutch, drive shafts, differentials
Chassis:
Suspension (front/rear), steering system, braking system, wheels and tires
Electrical:
Wiring diagrams, lighting system, starting and charging system, ignition, ECU, sensors, body electronics
Bodywork:
Body panels, doors, windows, interior trim, HVAC system, body repair
Procedures Included
Maintenance:
Routine service, oil changes, filter replacements, fluid checks and top-ups, tune-ups
Troubleshooting:
Diagnostic procedures, fault finding, common problems and solutions
Repair:
Component replacement, major overhauls, assembly and disassembly instructions
Specifications:
Torque values, clearances, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to advanced diagnostics and repairs, including detailed component breakdowns.
📊 Manual Specifications
File Format
File Format Details:
ISO disc image, requiring mounting software (e.g., Daemon Tools, Virtual CloneDrive) or .exe application.
Print Quality
Printability:
Full printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
Features
Zoom Capability:
YES (allows zooming in on diagrams and text for clarity)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, Naturally Aspirated (T Spark technology)
Displacement:
1747 cc (1.7 Liters)
Bore X Stroke:
82 mm x 82.7 mm
Compression Ratio:
10.3:1
Valve Train:
DOHC, 16 valves (4 valves per cylinder)
Performance
Horsepower:
140 PS (138 bhp; 103 kW) at 6300 rpm
Torque:
165 Nm (122 lb-ft) at 4300 rpm
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) with electronic control
Fuel Type:
Unleaded Petrol (95 RON recommended)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Paraflu UP)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
Optional 4-speed Automatic Transmission (Aisin Warner AW-55-50SN, common in other Fiat/Alfa models)
Features
Clutch Type:
Hydraulically operated, dry single-plate clutch
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (e.g., Tutela Car Technyx)
📐 Dimensions
Exterior
Length:
4288 mm
Width:
1762 mm
Height:
1355 mm
Wheelbase:
2600 mm
Weights
Curb Weight:
Approx. 1405 kg (Manual)
Cargo
Boot Capacity:
320 Liters
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for the Bravo platform, GT likely similar)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Optional Electronic Stability Program (VDC - Vehicle Dynamic Control)
Traction Control:
Standard Traction Control System (ASR)
Passive Features
Airbags:
Driver, Passenger, Side, Window Airbags (availability may vary by trim)
Seatbelts:
Pre-tensioned front seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory fitted CD/Radio system, often with steering wheel controls.
Climate Control:
Manual or automatic climate control (depending on trim).
Driver Assistance
Cruise Control:
Available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 1 year, whichever comes first. Refer to manual for specific conditions.
Timing Belt Replacement:
Critical: 105,000 km or 5 years, whichever comes first. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SN/SM/SL, ACEA A3/B4, SAE 5W-40 or 10W-40 (e.g., Selenia K Pure Energy)
Engine Oil Capacity:
Approx. 4.4 Liters (with filter change)
Coolant Capacity:
Approx. 7.0 Liters
Brake Fluid Type:
DOT 4
Known Issues
Common Issues Note:
Potential issues can include minor electrical gremlins, wear on suspension components (bushings), fuel pump issues, and lambda sensor faults. Regular maintenance is key.
Part Numbers Example
Oil Filter Part Number:
e.g., Mann-Filter HU716/2X, Bosch 0 986 452 040 (Verify with VIN)
Timing Belt Kit Part Number:
e.g., Gates PowerGrip Kit K015560XS (Includes belt, tensioner, idler pulleys. Verify with VIN)
📚 Vehicle History
Brand Heritage
Heritage Note:
Alfa Romeo is renowned for its sporting heritage, passionate engineering, and distinctive Italian design.
Model Evolution
Platform:
Based on the Fiat Bravo platform (Type 192).
Design Origin:
Designed by Bertone, aiming for a stylish 2+2 coupe.
Production
Manufacturing Location:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Award Note:
While the GT itself may not have specific widely publicized awards, it inherited the positive reception of the 147/156 platform for its driving dynamics and styling.
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