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Yamaha GRIZZLY 350 2WD Full Service & Repair Manual 2003-2010

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๐Ÿท๏ธ Basic Information Identification Make: Yamaha Model: Grizzly 350 Sub Model: 2WD Product Type: Service and Repair Manual Generation Covered Years: 2003-2010 ๐Ÿ‘‹ Introduction Market Position Target User: DIY enthusiasts, independent repair shops, and Yamaha service technicians Competitive Analysis Value Proposition: Provides comprehensive factory-level repair information, saving significant costs compared to authorized dealer service Key Features Completeness: Covers all aspects of maintenance, troubleshooting, and repair for the specified model range Accessibility: Instant download to computers, tablets, and smartphones for on-demand reference ๐Ÿ“‹ Manual Details Coverage Areas General Coverage: Complete factory service, repair, and workshop procedures Page Count Estimated Pages: Likely 400-800 pages (typical for this era/type of manual) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine: Comprehensive engine overhaul, tuning, lubrication, cooling, and exhaust systems Transmission: Automatic transmission (CVT) operation, maintenance, disassembly, and reassembly Drivetrain: 2WD system, drive shafts, differentials, and related components Suspension: Front and rear suspension components, shock absorbers, control arms, and wheel bearings Brakes: Front and rear brake system inspection, maintenance, fluid replacement, and component repair Electrical: Ignition system, starting system, charging system, lighting, wiring diagrams, and component testing Fuel System: Carburetor (likely Mikuni), fuel pump, fuel filter, and tank inspection/maintenance Frame And Body: Chassis inspection, body panel removal/installation, plastics, and seating Controls: Handlebars, throttle controls, brake levers, and shifter operation Cooling System: Radiator, fan, hoses, and coolant specifications Exhaust System: Muffler, header pipe, and heat shield maintenance Wheels And Tires: Tire pressure, sizes, and wheel maintenance Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, lubrication points, and general inspections Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, and electrical system diagnostics Component Disassembly: Step-by-step instructions for dismantling and reassembling all major vehicle components Wiring Diagrams: Detailed electrical schematics for all systems Torque Specifications: Precise torque values for all critical fasteners Technical Depth Depth: Factory-level, comprehensive diagnostics, repair, and rebuilding procedures Diagnostics: In-depth diagnostic trees and fault code explanations (if applicable to this era) Rebuilds: Complete instructions for engine and transmission rebuilds with detailed component tolerances ๐Ÿ“Š Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-resolution scans of original factory documentation, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Features Searchability: Searchable text within the PDF document for quick information retrieval Licensing: No expiry dates, perpetual access โš™๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, single-cylinder Displacement: 348cc (approximate) Bore X Stroke: 83.0 mm x 64.5 mm (typical for this engine family) Compression Ratio: 9.2:1 (typical) Performance Horsepower: Approx. 18-20 HP @ 6000 RPM (estimated) Torque: Approx. 20-22 lb-ft @ 4500 RPM (estimated) Fuel System Carburetor Type: Mikuni BSR33 (typical) or similar downdraft carburetor Fuel Type: Unleaded gasoline, 87 octane minimum Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher Oil Capacity: Approx. 1.8 liters (1.9 US qt) with filter change ๐Ÿ”ง Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with Ultramaticยฎ system Drive System: 2WD (Rear Wheel Drive) Optional Optional Drivetrain: N/A (This model is specifically 2WD) Features Gear Selection: High, Low, Neutral, Reverse Transmission Fluid: Yamaha recommended CVT fluid or equivalent SAE 10W-30 API SG ๐Ÿ“ Dimensions Exterior Length: Approx. 1985 mm (78.1 in) Width: Approx. 1095 mm (43.1 in) Height: Approx. 1150 mm (45.3 in) Wheelbase: Approx. 1250 mm (49.2 in) Weights Dry Weight: Approx. 255 kg (562 lbs) Curb Weight: Approx. 271 kg (598 lbs) (with all fluids) Cargo Front Rack Capacity: Approx. 45 kg (99 lbs) Rear Rack Capacity: Approx. 85 kg (187 lbs) Wheels And Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheel Bolt Pattern: 4x110 mm Clearance Ground Clearance: Approx. 210 mm (8.3 in) ๐Ÿ›ก๏ธ Safety Features Ratings Atv Classification: Utility ATV Active Features Braking System: Front hydraulic disc brakes, rear sealed drum brake Parking Brake: Mechanical parking brake mechanism integrated into rear brake Passive Features Lighting: Dual 30W halogen headlights, 15W brake/taillight Ergonomics: Comfortable seating position, intuitive controls, handlebar padding ๐Ÿ’ก Technology Features Infotainment Display: Basic LCD display showing gear selection, odometer, trip meter, and indicator lights Driver Assistance Features: N/A (This is a utility ATV; driver assistance technologies are not applicable) Connectivity Features: N/A (No external connectivity features) ๐Ÿ”ง Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually, whichever comes first Air Filter Cleaning: Every 20 hours or annually, clean more frequently in dusty conditions Spark Plug Replacement: Every 100 hours or annually Transmission Oil Change: Every 200 hours or annually Brake Fluid Flush: Every 2 years or as needed Fluid Specifications Engine Oil Grade: SAE 10W-40 API SG Cooling System Coolant: Permanent type antifreeze (ethylene glycol base) with Yamaha recommendations Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake...
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Yamaha GRIZZLY 350 2WD Full Service & Repair Manual 2003-2010
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350
Sub Model:
2WD
Product Type:
Service and Repair Manual
Generation
Covered Years:
2003-2010
๐Ÿ‘‹ Introduction
Market Position
Target User:
DIY enthusiasts, independent repair shops, and Yamaha service technicians
Competitive Analysis
Value Proposition:
Provides comprehensive factory-level repair information, saving significant costs compared to authorized dealer service
Key Features
Completeness:
Covers all aspects of maintenance, troubleshooting, and repair for the specified model range
Accessibility:
Instant download to computers, tablets, and smartphones for on-demand reference
๐Ÿ“‹ Manual Details
Coverage Areas
General Coverage:
Complete factory service, repair, and workshop procedures
Page Count
Estimated Pages:
Likely 400-800 pages (typical for this era/type of manual)
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Comprehensive engine overhaul, tuning, lubrication, cooling, and exhaust systems
Transmission:
Automatic transmission (CVT) operation, maintenance, disassembly, and reassembly
Drivetrain:
2WD system, drive shafts, differentials, and related components
Suspension:
Front and rear suspension components, shock absorbers, control arms, and wheel bearings
Brakes:
Front and rear brake system inspection, maintenance, fluid replacement, and component repair
Electrical:
Ignition system, starting system, charging system, lighting, wiring diagrams, and component testing
Fuel System:
Carburetor (likely Mikuni), fuel pump, fuel filter, and tank inspection/maintenance
Frame And Body:
Chassis inspection, body panel removal/installation, plastics, and seating
Controls:
Handlebars, throttle controls, brake levers, and shifter operation
Cooling System:
Radiator, fan, hoses, and coolant specifications
Exhaust System:
Muffler, header pipe, and heat shield maintenance
Wheels And Tires:
Tire pressure, sizes, and wheel maintenance
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, lubrication points, and general inspections
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, and electrical system diagnostics
Component Disassembly:
Step-by-step instructions for dismantling and reassembling all major vehicle components
Wiring Diagrams:
Detailed electrical schematics for all systems
Torque Specifications:
Precise torque values for all critical fasteners
Technical Depth
Depth:
Factory-level, comprehensive diagnostics, repair, and rebuilding procedures
Diagnostics:
In-depth diagnostic trees and fault code explanations (if applicable to this era)
Rebuilds:
Complete instructions for engine and transmission rebuilds with detailed component tolerances
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution scans of original factory documentation, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Features
Searchability:
Searchable text within the PDF document for quick information retrieval
Licensing:
No expiry dates, perpetual access
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, single-cylinder
Displacement:
348cc (approximate)
Bore X Stroke:
83.0 mm x 64.5 mm (typical for this engine family)
Compression Ratio:
9.2:1 (typical)
Performance
Horsepower:
Approx. 18-20 HP @ 6000 RPM (estimated)
Torque:
Approx. 20-22 lb-ft @ 4500 RPM (estimated)
Fuel System
Carburetor Type:
Mikuni BSR33 (typical) or similar downdraft carburetor
Fuel Type:
Unleaded gasoline, 87 octane minimum
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher
Oil Capacity:
Approx. 1.8 liters (1.9 US qt) with filter change
๐Ÿ”ง Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT) with Ultramaticยฎ system
Drive System:
2WD (Rear Wheel Drive)
Optional
Optional Drivetrain:
N/A (This model is specifically 2WD)
Features
Gear Selection:
High, Low, Neutral, Reverse
Transmission Fluid:
Yamaha recommended CVT fluid or equivalent SAE 10W-30 API SG
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 1985 mm (78.1 in)
Width:
Approx. 1095 mm (43.1 in)
Height:
Approx. 1150 mm (45.3 in)
Wheelbase:
Approx. 1250 mm (49.2 in)
Weights
Dry Weight:
Approx. 255 kg (562 lbs)
Curb Weight:
Approx. 271 kg (598 lbs) (with all fluids)
Cargo
Front Rack Capacity:
Approx. 45 kg (99 lbs)
Rear Rack Capacity:
Approx. 85 kg (187 lbs)
Wheels And Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheel Bolt Pattern:
4x110 mm
Clearance
Ground Clearance:
Approx. 210 mm (8.3 in)
๐Ÿ›ก๏ธ Safety Features
Ratings
Atv Classification:
Utility ATV
Active Features
Braking System:
Front hydraulic disc brakes, rear sealed drum brake
Parking Brake:
Mechanical parking brake mechanism integrated into rear brake
Passive Features
Lighting:
Dual 30W halogen headlights, 15W brake/taillight
Ergonomics:
Comfortable seating position, intuitive controls, handlebar padding
๐Ÿ’ก Technology Features
Infotainment
Display:
Basic LCD display showing gear selection, odometer, trip meter, and indicator lights
Driver Assistance
Features:
N/A (This is a utility ATV; driver assistance technologies are not applicable)
Connectivity
Features:
N/A (No external connectivity features)
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually, whichever comes first
Air Filter Cleaning:
Every 20 hours or annually, clean more frequently in dusty conditions
Spark Plug Replacement:
Every 100 hours or annually
Transmission Oil Change:
Every 200 hours or annually
Brake Fluid Flush:
Every 2 years or as needed
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SG
Cooling System Coolant:
Permanent type antifreeze (ethylene glycol base) with Yamaha recommendations
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
Brake pads, CVT belt, suspension bushings, wheel bearings
Potential Faults:
Carburetor gumming due to fuel storage, occasional starter solenoid issues, potential for CV boot tears in extreme conditions
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation
Specialty:
Renowned for high-performance motorcycles, ATVs, and marine products
Model Evolution
Lineage:
The Grizzly line has been a cornerstone of Yamaha's ATV offerings, known for its ruggedness and reliability. The 350cc model represents a mid-range utility ATV.
Production
Manufacturing Location:
Typically manufactured in Japan or other Yamaha global facilities
๐Ÿ† Awards & Recognition
Recognitions
Atv Industry Standing:
Yamaha Grizzly models are consistently recognized for their durability, off-road capability, and reliable performance in the utility ATV segment.
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