Yamaha GRIZZLY 350 2WD Full Service & Repair Manual 2003-2010
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๐ท๏ธ Basic Information Identification Make: Yamaha Model: Grizzly 350 Sub Model: 2WD Product Type: Service and Repair Manual Generation Covered Years: 2003-2010 ๐ Introduction Market Position Target User: DIY enthusiasts, independent repair shops, and Yamaha service technicians Competitive Analysis Value Proposition: Provides comprehensive factory-level repair information, saving significant costs compared to authorized dealer service Key Features Completeness: Covers all aspects of maintenance, troubleshooting, and repair for the specified model range Accessibility: Instant download to computers, tablets, and smartphones for on-demand reference ๐ Manual Details Coverage Areas General Coverage: Complete factory service, repair, and workshop procedures Page Count Estimated Pages: Likely 400-800 pages (typical for this era/type of manual) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine: Comprehensive engine overhaul, tuning, lubrication, cooling, and exhaust systems Transmission: Automatic transmission (CVT) operation, maintenance, disassembly, and reassembly Drivetrain: 2WD system, drive shafts, differentials, and related components Suspension: Front and rear suspension components, shock absorbers, control arms, and wheel bearings Brakes: Front and rear brake system inspection, maintenance, fluid replacement, and component repair Electrical: Ignition system, starting system, charging system, lighting, wiring diagrams, and component testing Fuel System: Carburetor (likely Mikuni), fuel pump, fuel filter, and tank inspection/maintenance Frame And Body: Chassis inspection, body panel removal/installation, plastics, and seating Controls: Handlebars, throttle controls, brake levers, and shifter operation Cooling System: Radiator, fan, hoses, and coolant specifications Exhaust System: Muffler, header pipe, and heat shield maintenance Wheels And Tires: Tire pressure, sizes, and wheel maintenance Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, lubrication points, and general inspections Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, and electrical system diagnostics Component Disassembly: Step-by-step instructions for dismantling and reassembling all major vehicle components Wiring Diagrams: Detailed electrical schematics for all systems Torque Specifications: Precise torque values for all critical fasteners Technical Depth Depth: Factory-level, comprehensive diagnostics, repair, and rebuilding procedures Diagnostics: In-depth diagnostic trees and fault code explanations (if applicable to this era) Rebuilds: Complete instructions for engine and transmission rebuilds with detailed component tolerances ๐ Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-resolution scans of original factory documentation, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Features Searchability: Searchable text within the PDF document for quick information retrieval Licensing: No expiry dates, perpetual access โ๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, single-cylinder Displacement: 348cc (approximate) Bore X Stroke: 83.0 mm x 64.5 mm (typical for this engine family) Compression Ratio: 9.2:1 (typical) Performance Horsepower: Approx. 18-20 HP @ 6000 RPM (estimated) Torque: Approx. 20-22 lb-ft @ 4500 RPM (estimated) Fuel System Carburetor Type: Mikuni BSR33 (typical) or similar downdraft carburetor Fuel Type: Unleaded gasoline, 87 octane minimum Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher Oil Capacity: Approx. 1.8 liters (1.9 US qt) with filter change ๐ง Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with Ultramaticยฎ system Drive System: 2WD (Rear Wheel Drive) Optional Optional Drivetrain: N/A (This model is specifically 2WD) Features Gear Selection: High, Low, Neutral, Reverse Transmission Fluid: Yamaha recommended CVT fluid or equivalent SAE 10W-30 API SG ๐ Dimensions Exterior Length: Approx. 1985 mm (78.1 in) Width: Approx. 1095 mm (43.1 in) Height: Approx. 1150 mm (45.3 in) Wheelbase: Approx. 1250 mm (49.2 in) Weights Dry Weight: Approx. 255 kg (562 lbs) Curb Weight: Approx. 271 kg (598 lbs) (with all fluids) Cargo Front Rack Capacity: Approx. 45 kg (99 lbs) Rear Rack Capacity: Approx. 85 kg (187 lbs) Wheels And Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheel Bolt Pattern: 4x110 mm Clearance Ground Clearance: Approx. 210 mm (8.3 in) ๐ก๏ธ Safety Features Ratings Atv Classification: Utility ATV Active Features Braking System: Front hydraulic disc brakes, rear sealed drum brake Parking Brake: Mechanical parking brake mechanism integrated into rear brake Passive Features Lighting: Dual 30W halogen headlights, 15W brake/taillight Ergonomics: Comfortable seating position, intuitive controls, handlebar padding ๐ก Technology Features Infotainment Display: Basic LCD display showing gear selection, odometer, trip meter, and indicator lights Driver Assistance Features: N/A (This is a utility ATV; driver assistance technologies are not applicable) Connectivity Features: N/A (No external connectivity features) ๐ง Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually, whichever comes first Air Filter Cleaning: Every 20 hours or annually, clean more frequently in dusty conditions Spark Plug Replacement: Every 100 hours or annually Transmission Oil Change: Every 200 hours or annually Brake Fluid Flush: Every 2 years or as needed Fluid Specifications Engine Oil Grade: SAE 10W-40 API SG Cooling System Coolant: Permanent type antifreeze (ethylene glycol base) with Yamaha recommendations Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake...
Carburetor gumming due to fuel storage, occasional starter solenoid issues, potential for CV boot tears in extreme conditions
๐ Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation
Specialty:
Renowned for high-performance motorcycles, ATVs, and marine products
Model Evolution
Lineage:
The Grizzly line has been a cornerstone of Yamaha's ATV offerings, known for its ruggedness and reliability. The 350cc model represents a mid-range utility ATV.
Production
Manufacturing Location:
Typically manufactured in Japan or other Yamaha global facilities
๐ Awards & Recognition
Recognitions
Atv Industry Standing:
Yamaha Grizzly models are consistently recognized for their durability, off-road capability, and reliable performance in the utility ATV segment.
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