Yamaha GRIZZLY 350 2WD Full Service & Repair Manual 2003-2010
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This manual covers the utility ATV, manufactured between 2003 and 2010. Renowned for its ruggedness and reliability, the 350 is engineered for demanding off-road applications, offering dependable performance for work and recreation. Its four-stroke, single-cylinder engine, coupled with an automatic CVT transmission and a robust 2WD drivetrain, provides a balanced blend of power and control. Key features include substantial front and rear rack capacity for carrying gear and a comfortable, intuitive control layout designed for extended use. This comprehensive Factory Service Manual (FSM) provides detailed procedures for the maintenance, troubleshooting, and repair of the 350 2WD. It encompasses all major systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical components. The manual includes routine maintenance schedules, diagnostic guides for common issues, and step-by-step instructions for major repairs and component overhauls. With factory-level technical depth, including torque specifications and wiring diagrams, this English-language resource is an essential tool for DIY enthusiasts, independent repair shops, and service technicians seeking to maintain and restore the vehicle to optimal condition. ๐ท๏ธ Basic Information Identification Make: Yamaha Model: Grizzly 350 Sub Model: 2WD Product Type: Service and Repair Manual Generation Covered Years: 2003-2010 ๐ Introduction Market Position Target User: DIY enthusiasts, independent repair shops, and Yamaha service technicians Competitive Analysis Value Proposition: Provides comprehensive factory-level repair information, saving significant costs compared to authorized dealer service Key Features Completeness: Covers all aspects of maintenance, troubleshooting, and repair for the specified model range Accessibility: Instant download to computers, tablets, and smartphones for on-demand reference ๐ Manual Details Coverage Areas General Coverage: Complete factory service, repair, and workshop procedures Page Count Estimated Pages: Likely 400-800 pages (typical for this era/type of manual) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine: Comprehensive engine overhaul, tuning, lubrication, cooling, and exhaust systems Transmission: Automatic transmission (CVT) operation, maintenance, disassembly, and reassembly Drivetrain: 2WD system, drive shafts, differentials, and related components Suspension: Front and rear suspension components, shock absorbers, control arms, and wheel bearings Brakes: Front and rear brake system inspection, maintenance, fluid replacement, and component repair Electrical: Ignition system, starting system, charging system, lighting, wiring diagrams, and component testing Fuel System: Carburetor (likely Mikuni), fuel pump, fuel filter, and tank inspection/maintenance Frame And Body: Chassis inspection, body panel removal/installation, plastics, and seating Controls: Handlebars, throttle controls, brake levers, and shifter operation Cooling System: Radiator, fan, hoses, and coolant specifications Exhaust System: Muffler, header pipe, and heat shield maintenance Wheels And Tires: Tire pressure, sizes, and wheel maintenance Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, lubrication points, and general inspections Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, and electrical system diagnostics Component Disassembly: Step-by-step instructions for dismantling and reassembling all major vehicle components Wiring Diagrams: Detailed electrical schematics for all systems Torque Specifications: Precise torque values for all critical fasteners Technical Depth Depth: Factory-level, comprehensive diagnostics, repair, and rebuilding procedures Diagnostics: In-depth diagnostic trees and fault code explanations (if applicable to this era) Rebuilds: Complete instructions for engine and transmission rebuilds with detailed component tolerances ๐ Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-resolution scans of original factory documentation, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Features Searchability: Searchable text within the PDF document for quick information retrieval Licensing: No expiry dates, perpetual access โ๏ธ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, single-cylinder Displacement: 348cc (approximate) Bore X Stroke: 83.0 mm x 64.5 mm (typical for this engine family) Compression Ratio: 9.2:1 (typical) Performance Horsepower: Approx. 18-20 HP @ 6000 RPM (estimated) Torque: Approx. 20-22 lb-ft @ 4500 RPM (estimated) Fuel System Carburetor Type: Mikuni BSR33 (typical) or similar downdraft carburetor Fuel Type: Unleaded gasoline, 87 octane minimum Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher Oil Capacity: Approx. 1.8 liters (1.9 US qt) with filter change ๐ง Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with Ultramaticยฎ system Drive System: 2WD (Rear Wheel Drive) Optional Optional Drivetrain: N/A (This model is specifically 2WD) Features Gear Selection: High, Low, Neutral, Reverse Transmission Fluid: Yamaha recommended CVT fluid or equivalent SAE 10W-30 API SG ๐ Dimensions Exterior Length: Approx. 1985 mm (78.1 in) Width: Approx. 1095 mm (43.1 in) Height: Approx. 1150 mm (45.3 in) Wheelbase: Approx. 1250 mm (49.2 in) Weights Dry Weight: Approx. 255 kg (562 lbs) Curb Weight: Approx. 271 kg (598 lbs) (with all fluids) Cargo Front Rack Capacity: Approx. 45 kg (99 lbs) Rear Rack Capacity: Approx. 85 kg (187 lbs) Wheels And Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheel Bolt Pattern: 4x110 mm Clearance Ground Clearance: Approx. 210 mm (8.3 in) ๐ก๏ธ Safety Features Ratings...
This manual covers the utility ATV, manufactured between 2003 and 2010. Renowned for its ruggedness and reliability, the 350 is engineered for demanding off-road applications, offering dependable performance for work and recreation. Its four-stroke, single-cylinder engine, coupled with an automatic CVT transmission and a robust 2WD drivetrain, provides a balanced blend of power and control. Key features include substantial front and rear rack capacity for carrying gear and a comfortable, intuitive control layout designed for extended use.
This comprehensive Factory Service Manual (FSM) provides detailed procedures for the maintenance, troubleshooting, and repair of the 350 2WD. It encompasses all major systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical components. The manual includes routine maintenance schedules, diagnostic guides for common issues, and step-by-step instructions for major repairs and component overhauls. With factory-level technical depth, including torque specifications and wiring diagrams, this English-language resource is an essential tool for DIY enthusiasts, independent repair shops, and service technicians seeking to maintain and restore the vehicle to optimal condition.
๐ท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350
Sub Model:
2WD
Product Type:
Service and Repair Manual
Generation
Covered Years:
2003-2010
๐ Introduction
Market Position
Target User:
DIY enthusiasts, independent repair shops, and Yamaha service technicians
Competitive Analysis
Value Proposition:
Provides comprehensive factory-level repair information, saving significant costs compared to authorized dealer service
Key Features
Completeness:
Covers all aspects of maintenance, troubleshooting, and repair for the specified model range
Accessibility:
Instant download to computers, tablets, and smartphones for on-demand reference
๐ Manual Details
Coverage Areas
General Coverage:
Complete factory service, repair, and workshop procedures
Page Count
Estimated Pages:
Likely 400-800 pages (typical for this era/type of manual)
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
๐ Manual Coverage
Systems Covered
Engine:
Comprehensive engine overhaul, tuning, lubrication, cooling, and exhaust systems
Transmission:
Automatic transmission (CVT) operation, maintenance, disassembly, and reassembly
Drivetrain:
2WD system, drive shafts, differentials, and related components
Suspension:
Front and rear suspension components, shock absorbers, control arms, and wheel bearings
Brakes:
Front and rear brake system inspection, maintenance, fluid replacement, and component repair
Carburetor gumming due to fuel storage, occasional starter solenoid issues, potential for CV boot tears in extreme conditions
๐ Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation
Specialty:
Renowned for high-performance motorcycles, ATVs, and marine products
Model Evolution
Lineage:
The Grizzly line has been a cornerstone of Yamaha's ATV offerings, known for its ruggedness and reliability. The 350cc model represents a mid-range utility ATV.
Production
Manufacturing Location:
Typically manufactured in Japan or other Yamaha global facilities
๐ Awards & Recognition
Recognitions
Atv Industry Standing:
Yamaha Grizzly models are consistently recognized for their durability, off-road capability, and reliable performance in the utility ATV segment.
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