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Yamaha GRIZZLY 350 2WD Service Repair Manual 2003-2010

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๐Ÿท๏ธ Basic Information Identification Make: Yamaha Model: Grizzly 350 2WD Model Variant: 350cc 2-Wheel Drive Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Engine Type Code: Typically designated by engine displacement, e.g., YFM350 ๐Ÿ‘‹ Introduction Market Position Segment: Entry-to-mid level utility ATV. Target Audience: Recreational riders, farmers, hunters, and those needing a reliable 2WD utility ATV. Competitive Analysis Key Competitors: Honda FourTrax, Suzuki King Quad, Polaris Sportsman (lower displacement models). Key Features Vehicle Selling Points: Reliability, ease of use, affordability, Yamaha's durable engine technology, lightweight handling for a utility ATV. Manual Selling Points: Completeness, factory-level detail, ease of navigation via PDF, ability to perform all maintenance and repair tasks. ๐Ÿ“‹ Manual Details Coverage Areas General Coverage: Comprehensive mechanical and electrical repair and maintenance for the Yamaha Grizzly 350 2WD. Specific Systems Covered: Engine, fuel system, drivetrain, suspension, steering, braking, electrical system, bodywork, troubleshooting. Page Count Estimated Page Count: Greater than 300 pages (typical for comprehensive service manuals) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine System: Detailed information on engine disassembly, reassembly, internal components, valve adjustments, cooling system, lubrication. Fuel System: Carburetor tuning and overhaul, fuel pump operation, fuel filter replacement, fuel tank maintenance. Drivetrain System: Clutch operation, primary drive, secondary drive, gearbox maintenance, differential service (if applicable to 2WD). Suspension System: Front and rear suspension component inspection, lubrication, and replacement; shock absorber adjustment and service. Steering System: Steering linkage, tie rod ends, handlebar assembly, and steering column maintenance and adjustment. Braking System: Front and rear brake pad replacement, caliper service, brake fluid bleeding and replacement, brake lever and pedal adjustments. Electrical System: Wiring diagrams, battery maintenance, starter system, ignition system, lighting, charging system (stator/regulator). Bodywork Chassis: Fender and body panel removal/installation, seat maintenance, rack systems. Procedures Included Maintenance Procedures: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, chain adjustment, lubrication points. Troubleshooting Guides: Step-by-step diagnostic procedures for common performance issues, starting problems, and electrical faults. Repair Procedures: Complete overhaul instructions for engine, transmission, suspension, and braking components. Assembly Disassembly: Detailed instructions for the removal and installation of all major and minor vehicle components. Technical Depth Diagnostic Capabilities: Advanced diagnostic information, including trouble codes, symptom analysis, and testing procedures. Rebuild Specifications: Precise specifications for component tolerances, torque values, and critical measurements for engine and drivetrain rebuilds. Factory Standards: Mimics the detail and accuracy of factory workshop manuals, providing factory-level repair information. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Resolution: High-resolution images and diagrams for clarity. Printable: Printable pages for on-site work. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Manufacturer: Yamaha Engine Type: Four-stroke, SOHC, Air-cooled Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Performance Horsepower Estimate: Approx. 21-23 hp (at peak RPM, varies slightly by year/tune) Torque Estimate: Approx. 20-22 lb-ft (at peak RPM, varies slightly by year/tune) Fuel System Fuel Delivery: Carburetor (Mikuni BSR33) Fuel Type: Unleaded gasoline, 87 octane minimum Fuel Tank Capacity: 3.2 gal (12.0 L) including 0.8 gal (3.0 L) reserve Lubrication Oil Type Specification: Yamalube 4 (or equivalent API SG, SAE 20W-40 or 10W-30 recommended based on temperature) Oil Capacity With Filter: Approx. 1.80 US qt (1.7 L) ๐Ÿ”ง Transmission Standard Transmission Type: Automatic (Yamaha's Ultramaticยฎ system) Drive System: 2-Wheel Drive (2WD) Features Gearbox Type: Constantly Variable Transmission (CVT) with High/Low range and Reverse. Final Drive: Shaft drive Fluid Specifications Transmission Oil Type: Yamalube 4 (or equivalent API SG, SAE 10W-30 or 20W-40 recommended) Fluid Capacities Transmission Oil Capacity: Approx. 0.63 US qt (0.6 L) ๐Ÿ“ Dimensions Exterior Length: Approx. 76.1 inches (1932 mm) Width: Approx. 42.5 inches (1080 mm) Height: Approx. 45.3 inches (1150 mm) Wheelbase: Approx. 49.2 inches (1250 mm) Weights Dry Weight: Approx. 489 lbs (222 kg) Wet Weight: Approx. 516 lbs (234 kg) Ground Clearance: Approx. 10.1 inches (256 mm) Cargo Front Rack Capacity: Approx. 88 lbs (40 kg) Rear Rack Capacity: Approx. 176 lbs (80 kg) Towing Towing Capacity: Approx. 1,036 lbs (470 kg) Payload Capacity: Approx. 271 lbs (123 kg) (rider + cargo) ๐Ÿ›ก๏ธ Safety Features Ratings Safety Standards: Designed to meet ANSI standards for recreational ATVs. Active Features Braking System Type: Hydraulic disc brakes front and rear. Parking Brake: Mechanical drum brake on drive shaft. Passive Features Handlebars: Wide handlebars with thumb throttle for control. Footwells: Integrated floorboards with heel guards for rider protection. Lighting: Dual 30W Krypton headlights and 8W Krypton taillight. ๐Ÿ’ก Technology Features Infotainment Infotainment System: Basic functionality: simple LCD display for odometer, trip meter, clock, gear indicator. Driver Assistance Adas Features: N/A (Utility ATV) Connectivity Connectivity Options: N/A (Utility ATV) Engine Management Ignition System: CDI (Capacitor Discharge Ignition)...
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Sku: 50538
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Yamaha GRIZZLY 350 2WD Service Repair Manual 2003-2010Yamaha GRIZZLY 350 2WD Service Repair Manual 2003-2010Yamaha GRIZZLY 350 2WD Service Repair Manual 2003-2010Yamaha GRIZZLY 350 2WD Service Repair Manual 2003-2010
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 2WD
Model Variant:
350cc 2-Wheel Drive
Model Years Covered:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Codes
Engine Type Code:
Typically designated by engine displacement, e.g., YFM350
๐Ÿ‘‹ Introduction
Market Position
Segment:
Entry-to-mid level utility ATV.
Target Audience:
Recreational riders, farmers, hunters, and those needing a reliable 2WD utility ATV.
Competitive Analysis
Key Competitors:
Honda FourTrax, Suzuki King Quad, Polaris Sportsman (lower displacement models).
Key Features
Vehicle Selling Points:
Reliability, ease of use, affordability, Yamaha's durable engine technology, lightweight handling for a utility ATV.
Manual Selling Points:
Completeness, factory-level detail, ease of navigation via PDF, ability to perform all maintenance and repair tasks.
๐Ÿ“‹ Manual Details
Coverage Areas
General Coverage:
Comprehensive mechanical and electrical repair and maintenance for the Yamaha Grizzly 350 2WD.
Specific Systems Covered:
Engine, fuel system, drivetrain, suspension, steering, braking, electrical system, bodywork, troubleshooting.
Page Count
Estimated Page Count:
Greater than 300 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine System:
Detailed information on engine disassembly, reassembly, internal components, valve adjustments, cooling system, lubrication.
Fuel System:
Carburetor tuning and overhaul, fuel pump operation, fuel filter replacement, fuel tank maintenance.
Drivetrain System:
Clutch operation, primary drive, secondary drive, gearbox maintenance, differential service (if applicable to 2WD).
Suspension System:
Front and rear suspension component inspection, lubrication, and replacement; shock absorber adjustment and service.
Steering System:
Steering linkage, tie rod ends, handlebar assembly, and steering column maintenance and adjustment.
Braking System:
Front and rear brake pad replacement, caliper service, brake fluid bleeding and replacement, brake lever and pedal adjustments.
Electrical System:
Wiring diagrams, battery maintenance, starter system, ignition system, lighting, charging system (stator/regulator).
Bodywork Chassis:
Fender and body panel removal/installation, seat maintenance, rack systems.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, chain adjustment, lubrication points.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common performance issues, starting problems, and electrical faults.
Repair Procedures:
Complete overhaul instructions for engine, transmission, suspension, and braking components.
Assembly Disassembly:
Detailed instructions for the removal and installation of all major and minor vehicle components.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic information, including trouble codes, symptom analysis, and testing procedures.
Rebuild Specifications:
Precise specifications for component tolerances, torque values, and critical measurements for engine and drivetrain rebuilds.
Factory Standards:
Mimics the detail and accuracy of factory workshop manuals, providing factory-level repair information.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Resolution:
High-resolution images and diagrams for clarity.
Printable:
Printable pages for on-site work.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Manufacturer:
Yamaha
Engine Type:
Four-stroke, SOHC, Air-cooled
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimate:
Approx. 21-23 hp (at peak RPM, varies slightly by year/tune)
Torque Estimate:
Approx. 20-22 lb-ft (at peak RPM, varies slightly by year/tune)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BSR33)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Fuel Tank Capacity:
3.2 gal (12.0 L) including 0.8 gal (3.0 L) reserve
Lubrication
Oil Type Specification:
Yamalube 4 (or equivalent API SG, SAE 20W-40 or 10W-30 recommended based on temperature)
Oil Capacity With Filter:
Approx. 1.80 US qt (1.7 L)
๐Ÿ”ง Transmission
Standard
Transmission Type:
Automatic (Yamaha's Ultramaticยฎ system)
Drive System:
2-Wheel Drive (2WD)
Features
Gearbox Type:
Constantly Variable Transmission (CVT) with High/Low range and Reverse.
Final Drive:
Shaft drive
Fluid Specifications
Transmission Oil Type:
Yamalube 4 (or equivalent API SG, SAE 10W-30 or 20W-40 recommended)
Fluid Capacities
Transmission Oil Capacity:
Approx. 0.63 US qt (0.6 L)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 76.1 inches (1932 mm)
Width:
Approx. 42.5 inches (1080 mm)
Height:
Approx. 45.3 inches (1150 mm)
Wheelbase:
Approx. 49.2 inches (1250 mm)
Weights
Dry Weight:
Approx. 489 lbs (222 kg)
Wet Weight:
Approx. 516 lbs (234 kg)
Ground Clearance:
Approx. 10.1 inches (256 mm)
Cargo
Front Rack Capacity:
Approx. 88 lbs (40 kg)
Rear Rack Capacity:
Approx. 176 lbs (80 kg)
Towing
Towing Capacity:
Approx. 1,036 lbs (470 kg)
Payload Capacity:
Approx. 271 lbs (123 kg) (rider + cargo)
๐Ÿ›ก๏ธ Safety Features
Ratings
Safety Standards:
Designed to meet ANSI standards for recreational ATVs.
Active Features
Braking System Type:
Hydraulic disc brakes front and rear.
Parking Brake:
Mechanical drum brake on drive shaft.
Passive Features
Handlebars:
Wide handlebars with thumb throttle for control.
Footwells:
Integrated floorboards with heel guards for rider protection.
Lighting:
Dual 30W Krypton headlights and 8W Krypton taillight.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Basic functionality: simple LCD display for odometer, trip meter, clock, gear indicator.
Driver Assistance
Adas Features:
N/A (Utility ATV)
Connectivity
Connectivity Options:
N/A (Utility ATV)
Engine Management
Ignition System:
CDI (Capacitor Discharge Ignition)
Starting System:
Electric start with manual backup recoil starter.
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change Interval:
Every 100 hours or 6 months, whichever comes first.
Air Filter Cleaning:
Clean every 20 hours or monthly; replace as needed.
Spark Plug Check:
Check and clean every 100 hours or 6 months; replace as needed.
Valve Clearance Check:
Check every 100 hours or 6 months.
Brake Fluid Flush:
Recommended every 2 years or as needed based on condition.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation)
Coolant Type:
Not applicable (Air-cooled engine)
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, brake pads, steering components.
Potential Performance Issues:
Carburetor jetting sensitivity to altitude/modification, occasional hard starting in cold weather.
Electrical Troubles:
Less common, but battery terminals and grounds should be kept clean.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Focus:
Yamaha Motor Corporation, known for its precision engineering, reliable engines, and motorsports legacy.
Model Evolution
Grizzly Lineage:
The Grizzly name signifies Yamaha's commitment to capable and durable off-road vehicles. The 350 2WD represents a more accessible, maneuverable option within the Grizzly family, focusing on essential utility and reliability.
Predecessor Models:
Successor to earlier 2WD utility ATVs, building on proven engine and chassis designs.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or USA.
๐Ÿ† Awards & Recognition
Recognitions
Brand Awards:
Yamaha consistently receives awards for reliability, engine performance, and innovation across its ATV line.
Model Specific Accolades:
While specific awards for the 350 2WD might be less publicized than higher-end models, its design and reliability have earned it a reputation as a workhorse and dependable recreational vehicle.
Certifications
Certification Standards:
Meets relevant industry safety and emissions standards for its class.
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