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Yamaha GRIZZLY 350 2WD Service Repair Manual PDF 2003-2010 Download

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 Variant: 2WD Year: 2003-2010 Product Name: Yamaha GRIZZLY 350 2WD Service Repair Manual PDF 2003-2010 Download Vehicle Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Category: Mid-size utility ATV Target Audience: Recreational riders, hunters, farmers, and utility users Competitive Analysis Competitors: Honda Rancher, Suzuki King Quad, Kawasaki Prairie Key Features Durability: Known for Yamaha's robust build quality and reliability Simplicity: User-friendly operation and maintenance Versatility: Suitable for various terrains and tasks 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF Downloadable: Yes Page Count Page Count: Hundreds of pages (specific number not provided in product info) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, tuning, and diagnostics Transmission: Automatic transmission (CVT) inspection, repair, and maintenance Drivetrain: 2WD system, driveshafts, differentials, U-joints, and related components Suspension: Front and rear suspension systems, shock absorbers, bushings, and alignment Brakes: Hydraulic brake system, calipers, rotors, brake fluid, and bleeding procedures Electrical System: Ignition system, charging system, starting system, lighting, wiring diagrams, sensors, and ECU Fuel System: Carburetor (if applicable), fuel pump, fuel filter, fuel lines, and tank Cooling System: Radiator, coolant, water pump, thermostat, and cooling fan Exhaust System: Muffler, pipes, and heat shields Chassis And Frame: Frame inspection, repair, and associated components Bodywork: Plastic body panels, fenders, racks, and trim Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation Repair: Step-by-step repair instructions for all major and minor components Rebuild: Complete engine and transmission rebuild procedures Refurbish: Procedures for restoring components to like-new condition Restoration: Detailed guidance for bringing older units back to operational status Wiring Diagrams: Comprehensive electrical schematics for easy diagnosis Technical Depth Depth: Comprehensive (suitable for professional technicians and advanced DIYers) Detail Level: Hundreds of pages indicate extensive detail, including torque specifications, clearances, and diagnostic flowcharts. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable due to PDF format Printable: Standard PDF, allowing for printing of specific sections or the entire manual Print Quality Quality: High-quality, allowing for clear viewing of diagrams and text Binding Type Binding: Not applicable (digital PDF download) Paper Type Paper Type: Not applicable (digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm (typical for this engine family) Compression Ratio: 9.2:1 (typical) Horsepower: Approximately 20-22 HP (estimation based on typical engine output for this class) Torque: Approximately 20-22 lb-ft (estimation) Performance Top Speed: Varies based on terrain and rider, typically around 40-45 mph Fuel System Fuel Delivery: Mikuni BSR33 carburetor Fuel Type: Unleaded gasoline, 87 octane or higher Fuel Tank Capacity: 3.2 gal (12 L) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: 2WD (Rear wheel drive) Gear Selection: Forward, Neutral, Reverse Features Engine Braking: Integrated engine braking via CVT Belt Drive: V-belt primary drive for CVT 📐 Dimensions Exterior Length: 76.0 in (1930 mm) Width: 42.9 in (1090 mm) Height: 43.1 in (1095 mm) Wheelbase: 49.2 in (1250 mm) Weights Dry Weight: 556 lbs (252 kg) Curb Weight: Approximately 570-590 lbs (with fluids, depending on options) Payload Capacity: Approximately 242 lbs (rider + cargo) Towing Capacity: 1100 lbs (500 kg) Dimensions Ground Clearance: 10.0 in (254 mm) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 198 lbs (90 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet ANSI and Y.10 standards for ATVs Active Features Braking System: Hydraulic disc brakes (front and rear) Parking Brake: Mechanical drum brake (rear) Passive Features Handlebars: Ergonomic handlebar design with thumb throttle and controls Lighting: Dual 30W halogen headlights, 8W brake/taillight Seat: Comfortable, contoured seat for rider stability 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility ATV, no integrated infotainment) Driver Assistance Driver Assistance Features: N/A (Basic utility ATV) Connectivity Connectivity Options: N/A (Basic utility ATV) Engine Management Ignition System: CDI (Capacitor Discharge Ignition) Starting System: Electric start 🔧 Maintenance Service Intervals Oil Change Interval: Every 1,000 km or 6 months, whichever comes first (refer to manual for exact intervals) Air Filter Cleaning: Regular inspection and cleaning/replacement based on usage and conditions Spark Plug Replacement: Refer to manual, typically every 2,000-3,000 km or as needed based on performance Valve Adjustment: Periodic check and adjustment recommended (refer to manual for intervals) Fluid Specifications Engine Oil Type: Yamalube 4G SAE 10W-40 API SG or higher (check manual for exact spec) Engine Oil Capacity: Approximately 1.70 L (1.8 US qt) without filter change, 1.80 L (1.9 US qt) with filter change Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid Gear Oil Type: Yamalube Gear Oil 80W SAE 80 API GL-4 (or equivalent) Coolant Type: Permanent type anti-freeze coolant (ethylene glycol-based), 50/50 mix with...
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Yamaha GRIZZLY 350 2WD Service Repair Manual PDF 2003-2010 DownloadYamaha GRIZZLY 350 2WD Service Repair Manual PDF 2003-2010 DownloadYamaha GRIZZLY 350 2WD Service Repair Manual PDF 2003-2010 DownloadYamaha GRIZZLY 350 2WD Service Repair Manual PDF 2003-2010 Download
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350
Variant:
2WD
Year:
2003-2010
Product Name:
Yamaha GRIZZLY 350 2WD Service Repair Manual PDF 2003-2010 Download
Vehicle Type:
ATV (All-Terrain Vehicle)
👋 Introduction
Market Position
Category:
Mid-size utility ATV
Target Audience:
Recreational riders, hunters, farmers, and utility users
Competitive Analysis
Competitors:
Honda Rancher, Suzuki King Quad, Kawasaki Prairie
Key Features
Durability:
Known for Yamaha's robust build quality and reliability
Simplicity:
User-friendly operation and maintenance
Versatility:
Suitable for various terrains and tasks
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF
Downloadable:
Yes
Page Count
Page Count:
Hundreds of pages (specific number not provided in product info)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, tuning, and diagnostics
Transmission:
Automatic transmission (CVT) inspection, repair, and maintenance
Drivetrain:
2WD system, driveshafts, differentials, U-joints, and related components
Suspension:
Front and rear suspension systems, shock absorbers, bushings, and alignment
Brakes:
Hydraulic brake system, calipers, rotors, brake fluid, and bleeding procedures
Electrical System:
Ignition system, charging system, starting system, lighting, wiring diagrams, sensors, and ECU
Fuel System:
Carburetor (if applicable), fuel pump, fuel filter, fuel lines, and tank
Cooling System:
Radiator, coolant, water pump, thermostat, and cooling fan
Exhaust System:
Muffler, pipes, and heat shields
Chassis And Frame:
Frame inspection, repair, and associated components
Bodywork:
Plastic body panels, fenders, racks, and trim
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation
Repair:
Step-by-step repair instructions for all major and minor components
Rebuild:
Complete engine and transmission rebuild procedures
Refurbish:
Procedures for restoring components to like-new condition
Restoration:
Detailed guidance for bringing older units back to operational status
Wiring Diagrams:
Comprehensive electrical schematics for easy diagnosis
Technical Depth
Depth:
Comprehensive (suitable for professional technicians and advanced DIYers)
Detail Level:
Hundreds of pages indicate extensive detail, including torque specifications, clearances, and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable due to PDF format
Printable:
Standard PDF, allowing for printing of specific sections or the entire manual
Print Quality
Quality:
High-quality, allowing for clear viewing of diagrams and text
Binding Type
Binding:
Not applicable (digital PDF download)
Paper Type
Paper Type:
Not applicable (digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm (typical for this engine family)
Compression Ratio:
9.2:1 (typical)
Horsepower:
Approximately 20-22 HP (estimation based on typical engine output for this class)
Torque:
Approximately 20-22 lb-ft (estimation)
Performance
Top Speed:
Varies based on terrain and rider, typically around 40-45 mph
Fuel System
Fuel Delivery:
Mikuni BSR33 carburetor
Fuel Type:
Unleaded gasoline, 87 octane or higher
Fuel Tank Capacity:
3.2 gal (12 L)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
2WD (Rear wheel drive)
Gear Selection:
Forward, Neutral, Reverse
Features
Engine Braking:
Integrated engine braking via CVT
Belt Drive:
V-belt primary drive for CVT
📐 Dimensions
Exterior
Length:
76.0 in (1930 mm)
Width:
42.9 in (1090 mm)
Height:
43.1 in (1095 mm)
Wheelbase:
49.2 in (1250 mm)
Weights
Dry Weight:
556 lbs (252 kg)
Curb Weight:
Approximately 570-590 lbs (with fluids, depending on options)
Payload Capacity:
Approximately 242 lbs (rider + cargo)
Towing Capacity:
1100 lbs (500 kg)
Dimensions
Ground Clearance:
10.0 in (254 mm)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
198 lbs (90 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet ANSI and Y.10 standards for ATVs
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Parking Brake:
Mechanical drum brake (rear)
Passive Features
Handlebars:
Ergonomic handlebar design with thumb throttle and controls
Lighting:
Dual 30W halogen headlights, 8W brake/taillight
Seat:
Comfortable, contoured seat for rider stability
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV, no integrated infotainment)
Driver Assistance
Driver Assistance Features:
N/A (Basic utility ATV)
Connectivity
Connectivity Options:
N/A (Basic utility ATV)
Engine Management
Ignition System:
CDI (Capacitor Discharge Ignition)
Starting System:
Electric start
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 1,000 km or 6 months, whichever comes first (refer to manual for exact intervals)
Air Filter Cleaning:
Regular inspection and cleaning/replacement based on usage and conditions
Spark Plug Replacement:
Refer to manual, typically every 2,000-3,000 km or as needed based on performance
Valve Adjustment:
Periodic check and adjustment recommended (refer to manual for intervals)
Fluid Specifications
Engine Oil Type:
Yamalube 4G SAE 10W-40 API SG or higher (check manual for exact spec)
Engine Oil Capacity:
Approximately 1.70 L (1.8 US qt) without filter change, 1.80 L (1.9 US qt) with filter change
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Gear Oil Type:
Yamalube Gear Oil 80W SAE 80 API GL-4 (or equivalent)
Coolant Type:
Permanent type anti-freeze coolant (ethylene glycol-based), 50/50 mix with distilled water
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, brake pad wear
Carburetor Cleaning:
Occasional carburetor cleaning/re-jetting may be needed, especially after storage or with fuel quality changes
Throttle Cable:
Check for smooth operation and adjust/replace as needed
Cooling Fan Operation:
Ensure cooling fan activates correctly under load to prevent overheating
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation
Reputation:
Globally recognized for quality, innovation, and performance in powersports
Model Evolution
Predecessors:
Grizzly line has a history of reliable and capable utility ATVs
Positioning:
The 350 2WD served as a core, value-oriented model within the Grizzly lineup
Production
Production Period:
2003-2010 for this specific generation of the Grizzly 350 2WD
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Yamaha Grizzly line consistently praised for reliability and value in consumer reviews and industry publications.
Ratings
Consumer Satisfaction:
High customer satisfaction ratings for durability and performance in its class.
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