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Yamaha GRIZZLY 350 4WD Full Service & Repair Manual 2003-2010

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๐Ÿท๏ธ Basic Information Identification Make: Yamaha Model: Grizzly 350 4WD Vehicle Type: All-Terrain Vehicle (ATV) Product Name: Yamaha GRIZZLY 350 4WD Full Service & Repair Manual 2003-2010 PDF Download Codes Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 ๐Ÿ‘‹ Introduction Market Position Target Audience: Yamaha Grizzly 350 4WD owners, mechanics, and service centers requiring in-depth repair information Competitive Analysis Value Proposition: Provides essential, factory-accurate data for maintenance, repair, and troubleshooting, saving time and money compared to dealership service Key Features Accessibility: Instant download to various devices for on-the-go reference Comprehensiveness: Covers all aspects of servicing and repair across multiple model years Data Accuracy: Derived from official factory service documentation ๐Ÿ“‹ Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Page Count Estimated Page Count: Extensive (Specific count not provided, but implies comprehensive coverage typical of factory manuals) Format Download Format: PDF Download Licensing: No Expiry Dates Additional Fees: No Extra Fees ๐Ÿ“– Manual Coverage Systems Covered Engine System: Complete engine overhaul, disassembly, inspection, assembly, tuning, and troubleshooting Transmission System: Service and repair of the automatic transmission, including torque converter, gearboxes, and final drive Drivetrain System: 4WD system operation, maintenance, front and rear differential service, driveshafts, and CV joints Suspension System: Front and rear suspension components, shock absorbers, control arms, bushings, and alignment Braking System: Front and rear brake service, including hydraulic lines, master cylinder, calipers, brake pads, discs, and bleeding procedures Electrical System: Wiring diagrams, ignition system, charging system (stator, regulator/rectifier), starter motor, battery, lighting, and electronic components Fuel System: Carburetor service, fuel pump, fuel lines, fuel tank, and filter replacement Cooling System: Radiator, cooling fan, coolant, hoses, and thermostat service Steering System: Handlebar, steering column, tie rods, and steering knuckle service Chassis And Body: Frame inspection, body panel removal and installation, seat, rack, and fender service Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning, lubrication points Troubleshooting: Diagnostic flowcharts, common problem identification, and step-by-step repair solutions Rebuild Procedures: Detailed instructions for complete engine, transmission, and differential rebuilds Component Removal Installation: Step-by-step guides for removing and installing all major and minor components Technical Specifications Data: Torque specifications, clearances, fluid capacities, electrical values, and measurement data Technical Depth Depth Of Coverage: Comprehensive factory-level detail suitable for professional technicians and experienced DIY mechanics Diagnostic Capabilities: Advanced diagnostic procedures for electrical and mechanical issues Repair Level: Covers everything from basic adjustments to complete engine and transmission rebuilds ๐Ÿ“Š Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text content for quick information retrieval Print Quality Resolution: High-resolution scans, ensuring clarity of diagrams and text Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper: N/A (Digital Format) โš™๏ธ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, liquid-cooled Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Performance Horsepower Estimate: Approximately 20-22 HP (Actual figures vary and are detailed within the manual) Torque Estimate: Approximately 20-22 lb-ft (Actual figures vary and are detailed within the manual) Fuel System Fuel Delivery: Carburetor (Mikuni BSR33/1) Fuel Type: Unleaded gasoline (87 octane or higher recommended) Ignition Ignition System: TCI (Transistor Controlled Ignition) Lubrication Oil Type: Yamalube 4 (10W-40 or 20W-50 depending on temperature) or equivalent SAE 10W-40 or SAE 20W-50 API SG type motor oil Oil Capacity: Approximately 1.70 L (1.80 US qt) without oil filter change, 1.80 L (1.90 US qt) with oil filter change ๐Ÿ”ง Transmission Standard Transmission Type: Automatic (Yamaha Ultramaticยฎ) Drive System: Shaft drive Features Gear Selection: High, Low, Neutral, Reverse Drive Engagement: Automatic centrifugal clutch and belt-driven continuously variable transmission (CVT) Fluid Specifications Transmission Fluid Type: Yamaha's recommended automatic transmission fluid (e.g., Yamalube ATF-22 or equivalent) ๐Ÿ“ Dimensions Exterior Length: Approximately 1995 mm (78.5 in) Width: Approximately 1095 mm (43.1 in) Height: Approximately 1120 mm (44.1 in) Weights Dry Weight: Approximately 245 kg (540 lbs) Curb Weight: Approximately 255 kg (562 lbs) (with all necessary operating consumables) Cargo Front Rack Capacity: Typically rated around 40 kg (88 lbs) Rear Rack Capacity: Typically rated around 80 kg (176 lbs) Towing Towing Capacity: Typically rated around 500 kg (1102 lbs) (check specific model year limitations) Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheels Wheel Type: Steel or Aluminum alloy ๐Ÿ›ก๏ธ Safety Features Ratings Rollover Protection: N/A (ATVs are not equipped with integrated rollover protection systems; operator responsibility) Active Features Braking System Type: Hydraulically operated disc brakes on all wheels 4Wd System: On-Commandยฎ 4WD (Driver-selectable 2WD/4WD) Passive Features Lighting: Dual 30W Krypton headlights, 15W brake/taillight Operator Station: Ergonomic seating, handlebar controls for ease of operation ๐Ÿ’ก Technology Features Infotainment Infotainment System: N/A (Basic ATV, no complex infotainment features) Driver Assistance Driver Assistance Features: N/A (Focus is on mechanical and functional systems) Connectivity Connectivity Options: N/A ๐Ÿ”ง Maintenance Service Intervals Engine Oil Change: Every 1,000...
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Yamaha GRIZZLY 350 4WD Full Service & Repair Manual 2003-2010
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 4WD
Vehicle Type:
All-Terrain Vehicle (ATV)
Product Name:
Yamaha GRIZZLY 350 4WD Full Service & Repair Manual 2003-2010 PDF Download
Codes
Model Years Covered:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
๐Ÿ‘‹ Introduction
Market Position
Target Audience:
Yamaha Grizzly 350 4WD owners, mechanics, and service centers requiring in-depth repair information
Competitive Analysis
Value Proposition:
Provides essential, factory-accurate data for maintenance, repair, and troubleshooting, saving time and money compared to dealership service
Key Features
Accessibility:
Instant download to various devices for on-the-go reference
Comprehensiveness:
Covers all aspects of servicing and repair across multiple model years
Data Accuracy:
Derived from official factory service documentation
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but implies comprehensive coverage typical of factory manuals)
Format
Download Format:
PDF Download
Licensing:
No Expiry Dates
Additional Fees:
No Extra Fees
๐Ÿ“– Manual Coverage
Systems Covered
Engine System:
Complete engine overhaul, disassembly, inspection, assembly, tuning, and troubleshooting
Transmission System:
Service and repair of the automatic transmission, including torque converter, gearboxes, and final drive
Drivetrain System:
4WD system operation, maintenance, front and rear differential service, driveshafts, and CV joints
Suspension System:
Front and rear suspension components, shock absorbers, control arms, bushings, and alignment
Braking System:
Front and rear brake service, including hydraulic lines, master cylinder, calipers, brake pads, discs, and bleeding procedures
Electrical System:
Wiring diagrams, ignition system, charging system (stator, regulator/rectifier), starter motor, battery, lighting, and electronic components
Fuel System:
Carburetor service, fuel pump, fuel lines, fuel tank, and filter replacement
Cooling System:
Radiator, cooling fan, coolant, hoses, and thermostat service
Steering System:
Handlebar, steering column, tie rods, and steering knuckle service
Chassis And Body:
Frame inspection, body panel removal and installation, seat, rack, and fender service
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning, lubrication points
Troubleshooting:
Diagnostic flowcharts, common problem identification, and step-by-step repair solutions
Rebuild Procedures:
Detailed instructions for complete engine, transmission, and differential rebuilds
Component Removal Installation:
Step-by-step guides for removing and installing all major and minor components
Technical Specifications Data:
Torque specifications, clearances, fluid capacities, electrical values, and measurement data
Technical Depth
Depth Of Coverage:
Comprehensive factory-level detail suitable for professional technicians and experienced DIY mechanics
Diagnostic Capabilities:
Advanced diagnostic procedures for electrical and mechanical issues
Repair Level:
Covers everything from basic adjustments to complete engine and transmission rebuilds
๐Ÿ“Š Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text content for quick information retrieval
Print Quality
Resolution:
High-resolution scans, ensuring clarity of diagrams and text
Binding Type
Binding:
Digital (Downloadable PDF)
Paper Type
Paper:
N/A (Digital Format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, liquid-cooled
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimate:
Approximately 20-22 HP (Actual figures vary and are detailed within the manual)
Torque Estimate:
Approximately 20-22 lb-ft (Actual figures vary and are detailed within the manual)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BSR33/1)
Fuel Type:
Unleaded gasoline (87 octane or higher recommended)
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Lubrication
Oil Type:
Yamalube 4 (10W-40 or 20W-50 depending on temperature) or equivalent SAE 10W-40 or SAE 20W-50 API SG type motor oil
Oil Capacity:
Approximately 1.70 L (1.80 US qt) without oil filter change, 1.80 L (1.90 US qt) with oil filter change
๐Ÿ”ง Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramaticยฎ)
Drive System:
Shaft drive
Features
Gear Selection:
High, Low, Neutral, Reverse
Drive Engagement:
Automatic centrifugal clutch and belt-driven continuously variable transmission (CVT)
Fluid Specifications
Transmission Fluid Type:
Yamaha's recommended automatic transmission fluid (e.g., Yamalube ATF-22 or equivalent)
๐Ÿ“ Dimensions
Exterior
Length:
Approximately 1995 mm (78.5 in)
Width:
Approximately 1095 mm (43.1 in)
Height:
Approximately 1120 mm (44.1 in)
Weights
Dry Weight:
Approximately 245 kg (540 lbs)
Curb Weight:
Approximately 255 kg (562 lbs) (with all necessary operating consumables)
Cargo
Front Rack Capacity:
Typically rated around 40 kg (88 lbs)
Rear Rack Capacity:
Typically rated around 80 kg (176 lbs)
Towing
Towing Capacity:
Typically rated around 500 kg (1102 lbs) (check specific model year limitations)
Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheels
Wheel Type:
Steel or Aluminum alloy
๐Ÿ›ก๏ธ Safety Features
Ratings
Rollover Protection:
N/A (ATVs are not equipped with integrated rollover protection systems; operator responsibility)
Active Features
Braking System Type:
Hydraulically operated disc brakes on all wheels
4Wd System:
On-Commandยฎ 4WD (Driver-selectable 2WD/4WD)
Passive Features
Lighting:
Dual 30W Krypton headlights, 15W brake/taillight
Operator Station:
Ergonomic seating, handlebar controls for ease of operation
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
N/A (Basic ATV, no complex infotainment features)
Driver Assistance
Driver Assistance Features:
N/A (Focus is on mechanical and functional systems)
Connectivity
Connectivity Options:
N/A
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 3 months, whichever comes first
Air Filter Cleaning:
Every 100 hours or 6 months, clean more often in dusty conditions
Spark Plug Replacement:
Every 5,000 km (3,000 miles) or 2 years
Transmission Fluid Change:
Every 2,000 km (1,200 miles) or 12 months
Fluid Specifications
Brake Fluid:
DOT 4 hydraulic brake fluid
Coolant Type:
Yamaha Super Coolant or equivalent (50/50 mix of ethylene glycol and deionized water)
Known Issues
Common Wear Items:
Brake pads, brake discs, CV joint boots, drive belts, suspension bushings, wheel bearings (typical for ATVs of this era)
Carburetor Adjustment:
May require periodic cleaning and adjustment due to fuel variations or debris
Electrical Connections:
Corrosion or loose connections in the wiring harness can cause intermittent electrical issues
๐Ÿ“š Vehicle History
Brand Heritage
Brand History:
Yamaha Motor Company, a Japanese multinational corporation, has a long-standing reputation for manufacturing high-quality motorcycles, ATVs, marine products, and musical instruments. They are known for innovation and reliability.
Model Evolution
Grizzly Lineage:
The Grizzly line is Yamaha's flagship ATV series, known for its off-road capability, comfort, and durability. The 350 4WD model represents a mid-size offering focused on utility and recreational riding.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or the United States
๐Ÿ† Awards & Recognition
Recognitions
Brand Awards:
Yamaha consistently receives awards for reliability, performance, and innovation across its product lines, including ATVs.
Ratings
Model Reputation:
The Yamaha Grizzly 350 4WD is generally well-regarded for its ruggedness, reliable Ultramatic transmission, and capable 4WD system for its class.
Certifications
Manufacturing Standards:
Manufactured to meet rigorous Yamaha quality and safety standards.
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