Welcome to the comprehensive service and repair manual for the Grizzly 350 4WD All-Terrain Vehicle (ATV), covering model years 2003 through 2010. Renowned for its robust engineering and reliable performance, the Grizzly 350 4WD is a versatile ATV designed for a wide range of recreational and utility applications. The commitment to quality is evident in the durable construction and dependable functionality of this model, making it a trusted choice for off-road enthusiasts and those requiring a capable workhorse. This manual provides in-depth information to ensure your ATV operates at peak performance. This factory service repair workshop manual offers extensive English-language coverage for all aspects of the Grizzly 350 4WD. It details routine maintenance procedures, complete engine and transmission overhauls, drivetrain and suspension servicing, brake system repairs, and electrical system diagnostics. Furthermore, it includes essential technical specifications, troubleshooting guides, and component removal and installation instructions. This resource is meticulously designed to assist owners, mechanics, and technicians in effectively maintaining, repairing, and troubleshooting their vehicle, ensuring longevity and optimal operation. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 4WD Vehicle Type: All-Terrain Vehicle (ATV) Product Name: Yamaha GRIZZLY 350 4WD Full Service & Repair Manual 2003-2010 PDF Download Codes Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Target Audience: Yamaha Grizzly 350 4WD owners, mechanics, and service centers requiring in-depth repair information Competitive Analysis Value Proposition: Provides essential, factory-accurate data for maintenance, repair, and troubleshooting, saving time and money compared to dealership service Key Features Accessibility: Instant download to various devices for on-the-go reference Comprehensiveness: Covers all aspects of servicing and repair across multiple model years Data Accuracy: Derived from official factory service documentation 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Page Count Estimated Page Count: Extensive (Specific count not provided, but implies comprehensive coverage typical of factory manuals) Format Download Format: PDF Download Licensing: No Expiry Dates Additional Fees: No Extra Fees 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, disassembly, inspection, assembly, tuning, and troubleshooting Transmission System: Service and repair of the automatic transmission, including torque converter, gearboxes, and final drive Drivetrain System: 4WD system operation, maintenance, front and rear differential service, driveshafts, and CV joints Suspension System: Front and rear suspension components, shock absorbers, control arms, bushings, and alignment Braking System: Front and rear brake service, including hydraulic lines, master cylinder, calipers, brake pads, discs, and bleeding procedures Electrical System: Wiring diagrams, ignition system, charging system (stator, regulator/rectifier), starter motor, battery, lighting, and electronic components Fuel System: Carburetor service, fuel pump, fuel lines, fuel tank, and filter replacement Cooling System: Radiator, cooling fan, coolant, hoses, and thermostat service Steering System: Handlebar, steering column, tie rods, and steering knuckle service Chassis And Body: Frame inspection, body panel removal and installation, seat, rack, and fender service Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning, lubrication points Troubleshooting: Diagnostic flowcharts, common problem identification, and step-by-step repair solutions Rebuild Procedures: Detailed instructions for complete engine, transmission, and differential rebuilds Component Removal Installation: Step-by-step guides for removing and installing all major and minor components Technical Specifications Data: Torque specifications, clearances, fluid capacities, electrical values, and measurement data Technical Depth Depth Of Coverage: Comprehensive factory-level detail suitable for professional technicians and experienced DIY mechanics Diagnostic Capabilities: Advanced diagnostic procedures for electrical and mechanical issues Repair Level: Covers everything from basic adjustments to complete engine and transmission rebuilds 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text content for quick information retrieval Print Quality Resolution: High-resolution scans, ensuring clarity of diagrams and text Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, liquid-cooled Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Performance Horsepower Estimate: Approximately 20-22 HP (Actual figures vary and are detailed within the manual) Torque Estimate: Approximately 20-22 lb-ft (Actual figures vary and are detailed within the manual) Fuel System Fuel Delivery: Carburetor (Mikuni BSR33/1) Fuel Type: Unleaded gasoline (87 octane or higher recommended) Ignition Ignition System: TCI (Transistor Controlled Ignition) Lubrication Oil Type: Yamalube 4 (10W-40 or 20W-50 depending on temperature) or equivalent SAE 10W-40 or SAE 20W-50 API SG type motor oil Oil Capacity: Approximately 1.70 L (1.80 US qt) without oil filter change, 1.80 L (1.90 US qt) with oil filter change 🔧 Transmission Standard Transmission Type: Automatic (Yamaha Ultramatic®) Drive System: Shaft drive Features Gear Selection: High, Low, Neutral, Reverse Drive Engagement: Automatic centrifugal clutch and belt-driven continuously variable transmission (CVT) Fluid Specifications Transmission Fluid Type: Yamaha's recommended automatic transmission fluid (e.g., Yamalube ATF-22 or equivalent) 📐 Dimensions Exterior Length: Approximately 1995 mm (78.5 in) Width: Approximately 1095 mm (43.1 in) Height: Approximately 1120 mm...