Yamaha GRIZZLY 350 4WD Service Repair Workshop Manual 2003-2010
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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 4WD Model Variant: All 4WD Models Vehicle Type: All-Terrain Vehicle (ATV) Generation Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Chassis Codes: Refer to specific model year documentation within the manual 👋 Introduction Market Position Segment: Mid-size utility ATV Target Use: Recreation, light utility work, trail riding Competitive Analysis Key Competitors: Honda Rancher/Foreman, Suzuki KingQuad, Kawasaki Brute Force, Polaris Sportsman (comparable displacement models) Key Features Engine Type: Air-cooled, 4-stroke, SOHC, 2-valve Drive System: Yamaha On-Command® 4WD system with 2WD/4WD selectable Transmission: Ultramatic® automatic transmission with engine braking 📋 Manual Details Coverage Areas Product Name: Yamaha GRIZZLY 350 4WD Service Repair Workshop Manual 2003-2010 PDF Download Coverage Scope: All models and all repairs A-Z Specificity: Vehicle/model specific, not generic Target Audience: Dealership technicians, professional mechanics, experienced DIY enthusiasts Page Count Estimated Page Count: Variable, typically 300-600+ pages depending on model year and specific sub-models Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, disassembly, assembly, lubrication, cooling, fuel injection/carburetion, ignition, starting, charging, exhaust Drivetrain Systems: Transmission (automatic), differential, drive shafts, CV joints, 4WD system operation and repair Chassis Systems: Frame, suspension (front and rear), steering, braking system (hydraulic, mechanical), wheels, tires Electrical Systems: Wiring diagrams, battery, starter, alternator, lighting, instrumentation, switches, sensors, troubleshooting electrical faults Bodywork And Trim: Body panels, fenders, racks, seat, handlebar, controls, plastic components Procedures Included Maintenance: Routine inspections, oil changes, filter replacements, lubrication points, valve adjustments, spark plug replacement, brake pad replacement Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes, symptom analysis Repair: Component disassembly, repair, reassembly, part replacement, seal and gasket replacement Diagnostics: Step-by-step diagnostic trees for various systems and malfunctions Technical Depth Depth Of Coverage: Comprehensive, from basic adjustments to complete engine and transmission rebuilds Diagnostic Tools: Information on special tools required for specific procedures Specifications: Detailed torque specifications, clearances, fluid capacities, electrical values 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Typically text-searchable within the PDF Print Quality Image Resolution: High-resolution images and diagrams for clarity Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 4-stroke, SOHC, 2-valve, single-cylinder Bore X Stroke: 82.0 mm x 63.0 mm (approximate, verify in manual) Displacement: 348 cc (verify in manual) Compression Ratio: 9.1:1 (verify in manual) Carburetion: Mikuni BSR33 (or similar, verify specific year in manual) Performance Horsepower: Typically in the 18-20 HP range (verify in manual) Torque: Typically in the 20-22 lb-ft range (verify in manual) Fuel System Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approximately 3.2 gallons (verify in manual) 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic® automatic continuously variable transmission (CVT) Drive Modes: High, Low, Neutral, Reverse, Park Engine Braking: Integrated all-wheel engine braking system for downhill control Optional Optional Transmission: N/A (Ultramatic® CVT is standard) Features Belt Material: Reinforced rubber composite (verify specific part numbers in manual) Fluid Type: Yamaha's recommended CVT fluid or equivalent (refer to manual for specification and capacity) 📐 Dimensions Exterior Length: Approx. 76.8 inches (verify in manual) Width: Approx. 42.3 inches (verify in manual) Height: Approx. 44.9 inches (verify in manual) Wheelbase: Approx. 49.2 inches (verify in manual) Ground Clearance: Approx. 10.5 inches (verify in manual) Cargo Front Rack Capacity: Approx. 99 lbs (verify in manual) Rear Rack Capacity: Approx. 187 lbs (verify in manual) Weights Dry Weight: Approx. 555 lbs (verify in manual) Towing Capacity: Approx. 992 lbs (verify in manual) Payload Capacity: Approx. 492 lbs (verify in manual) 🛡️ Safety Features Ratings Safety Standards: Designed to meet industry standards for ATVs; specific crash ratings not applicable in the same way as passenger vehicles Active Features Braking System: Hydraulic front disc brakes, sealed rear drum brake (verify specifics in manual) 4Wd System: Yamaha On-Command® 4WD for enhanced traction Engine Braking: Ultramatic® CVT provides engine braking for steep descents Passive Features Chassis Design: Sturdy frame construction for stability Tires: Aggressively treaded tires for grip and stability (specific tread patterns vary by model year/trim) Lighting: Dual halogen headlights, taillight/brake light 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility ATV with functional controls) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km or 100 hours, or every 6 months (whichever comes first) Oil Filter Replacement: At every oil change Air Filter Cleaning Inspection: Every 100 km or 10 hours, clean as needed; replace as needed Spark Plug Replacement: Refer to manual, typically every 2,000 km or 200 hours Valve Clearance Check: Refer to manual, typically every 2,000 km or 200 hours Brake Fluid Change: Refer to manual, typically every 2 years Cvt Belt Inspection: Every 1,000 km or 100...
Integrated all-wheel engine braking system for downhill control
Optional
Optional Transmission:
N/A (Ultramatic® CVT is standard)
Features
Belt Material:
Reinforced rubber composite (verify specific part numbers in manual)
Fluid Type:
Yamaha's recommended CVT fluid or equivalent (refer to manual for specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 76.8 inches (verify in manual)
Width:
Approx. 42.3 inches (verify in manual)
Height:
Approx. 44.9 inches (verify in manual)
Wheelbase:
Approx. 49.2 inches (verify in manual)
Ground Clearance:
Approx. 10.5 inches (verify in manual)
Cargo
Front Rack Capacity:
Approx. 99 lbs (verify in manual)
Rear Rack Capacity:
Approx. 187 lbs (verify in manual)
Weights
Dry Weight:
Approx. 555 lbs (verify in manual)
Towing Capacity:
Approx. 992 lbs (verify in manual)
Payload Capacity:
Approx. 492 lbs (verify in manual)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet industry standards for ATVs; specific crash ratings not applicable in the same way as passenger vehicles
Active Features
Braking System:
Hydraulic front disc brakes, sealed rear drum brake (verify specifics in manual)
4Wd System:
Yamaha On-Command® 4WD for enhanced traction
Engine Braking:
Ultramatic® CVT provides engine braking for steep descents
Passive Features
Chassis Design:
Sturdy frame construction for stability
Tires:
Aggressively treaded tires for grip and stability (specific tread patterns vary by model year/trim)
Lighting:
Dual halogen headlights, taillight/brake light
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV with functional controls)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km or 100 hours, or every 6 months (whichever comes first)
Oil Filter Replacement:
At every oil change
Air Filter Cleaning Inspection:
Every 100 km or 10 hours, clean as needed; replace as needed
Spark Plug Replacement:
Refer to manual, typically every 2,000 km or 200 hours
Valve Clearance Check:
Refer to manual, typically every 2,000 km or 200 hours
Brake Fluid Change:
Refer to manual, typically every 2 years
Cvt Belt Inspection:
Every 1,000 km or 100 hours
Fluid Specifications
Engine Oil Type:
Yamalube 4T SAE 20W-40 API SG or higher (verify specific viscosity and API rating in manual)
Engine Oil Capacity:
Approx. 2.1 liters (9.07 US qt) with filter change (verify in manual)
Cvt Fluid Type:
Yamaha's recommended CVT fluid or equivalent (refer to manual for specification and capacity)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (verify in manual)
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, tie rod ends, wheel bearings, spark plug fouling (especially with heavy use or incorrect maintenance)
4Wd System Considerations:
Proper maintenance of the 4WD engagement mechanism and hubs is crucial. Refer to manual for lubrication and inspection.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha Motor Company is a leading manufacturer of motorcycles, marine products, and recreational vehicles, known for innovation and reliability.
Model Evolution
Grizzly Lineage:
The Grizzly line has a long-standing reputation for robust utility and off-road capability. The 350 4WD represents a key model in Yamaha's mid-size ATV offerings, emphasizing core functionality and durability.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or USA (verify specific model year documentation)
Production Period:
The 350 4WD platform was a significant model during the 2000s, contributing to Yamaha's strong market presence in the ATV segment.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Yamaha Grizzly models are consistently recognized for their durability, reliability, and off-road prowess. While specific model year awards may not be universally listed, the line's heritage speaks to its market acceptance.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction due to Yamaha's reputation for quality and the Grizzly's functional design.
Certifications
Certification:
Manufactured to meet applicable EPA and CARB emissions standards (verify for specific model year and region)
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