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Aprilia Habana Mojito 50 125 150 2003 All Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito Year: 2003 Codes Model Variant Codes: Habana 50, Mojito 125, Mojito 150 👋 Introduction Market Position Segment: Lightweight scooter, popular for urban mobility and leisure riding. Competitive Analysis Competitors 2003: Honda Pantheon, Yamaha Majesty, Kymco People, Vespa ET series. Key Features Design Philosophy: Retro-styling with modern scooter technology, offering comfort and practicality. Target Audience: New riders, urban commuters, style-conscious individuals. 📋 Manual Details Coverage Areas Covered Models: Aprilia Habana 50, Aprilia Mojito 125, Aprilia Mojito 150 Covered Years: 2003 Page Count Estimated Page Count: 500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, assembly, and tuning of all engine components for 50cc, 125cc, and 150cc variants. Includes top-end, bottom-end, cooling system, lubrication system. Fuel System: Carburetor (Mikuni/Dellorto specification dependent on variant) overhaul, adjustment, fuel pump, fuel lines, fuel tank maintenance. Ignition System: CDI unit, spark plug, ignition coil, wiring, troubleshooting ignition faults. Transmission Drivetrain: CVT (Continuously Variable Transmission) maintenance, belt replacement, roller weight tuning, clutch, and torque converter service. Rear differential (where applicable) service. Brakes: Front and rear brake system service, including hydraulic lines, master cylinders, calipers, brake pads, brake discs, and bleeding procedures. Drum brake service for rear (Habana) or front (Mojito) depending on configuration. Suspension: Front fork overhaul, seal replacement, oil specifications. Rear shock absorber inspection and replacement. Swingarm and linkage maintenance. Electrical System: Complete wiring diagrams for all models, component testing (lights, horn, starter, battery, charging system), fuse box layout, troubleshooting electrical faults. Bodywork Chassis: Body panel removal and installation, seat, fairings, dashboard, lighting units. Frame inspection and repair guidelines. Cooling System: Liquid-cooled engine cooling system maintenance, radiator, water pump, thermostat, coolant specifications and bleeding. Procedures Included Routine Maintenance: Oil changes, filter replacements (air, oil), spark plug checks, tire pressure adjustments, brake adjustments, chain lubrication (if applicable). Troubleshooting: Comprehensive diagnostic procedures for common starting issues, performance problems, electrical gremlins, and braking anomalies. Rebuilds: Step-by-step instructions for engine top-end and potentially bottom-end rebuilds, carburetor rebuilds, and brake caliper overhauls. Adjustments: Carburetor jetting and idle speed adjustments, valve clearance checks and adjustments (if applicable to engine variant), brake lever adjustments. Component Replacement: Detailed guidance on replacing wear items like brake pads, discs, clutch shoes, CVT belts, suspension seals, and bulbs. Technical Depth Depth: Factory-level detail covering everything from basic rider maintenance to complex engine and electrical system diagnostics and repairs. Suitable for experienced DIY mechanics and professional technicians. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Print Compatibility: Optimized for printing individual pages or the entire document. Binding Type Binding Recommendation: Print and bind into a spiral-bound booklet for workshop use. Paper Type Ideal Paper: Heavy-duty, glossy paper for durability in a workshop environment. ⚙️ Engine Specifications Primary Engine 50Cc Engine Type: Air-cooled, 2-stroke, single-cylinder 50Cc Bore X Stroke: 39.0 mm x 41.4 mm 50Cc Displacement: 49.3 cc 50Cc Power Output: Approx. 5.4 HP (4.0 kW) @ 7,000 rpm 125Cc Engine Type: Liquid-cooled, 4-stroke, 2-valve, single-cylinder 125Cc Bore X Stroke: 52.0 mm x 58.6 mm 125Cc Displacement: 124.7 cc 125Cc Power Output: Approx. 11.0 HP (8.1 kW) @ 8,000 rpm 150Cc Engine Type: Liquid-cooled, 4-stroke, 2-valve, single-cylinder 150Cc Bore X Stroke: 57.0 mm x 58.6 mm 150Cc Displacement: 149.6 cc 150Cc Power Output: Approx. 13.0 HP (9.6 kW) @ 7,500 rpm Performance Torque Specs 125Cc: Approx. 10.5 Nm (7.7 lb-ft) @ 6,500 rpm Torque Specs 150Cc: Approx. 11.5 Nm (8.5 lb-ft) @ 6,000 rpm Fuel System Carburetor 125/150: Dell'Orto PHVA 26 (or similar specification) Fuel Capacity: Approx. 7.0 Liters (including reserve) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Optional Optional Transmission: N/A (CVT is standard) Features Final Drive: Automatic clutch engagement, belt drive to rear wheel. 📐 Dimensions Exterior Length: Approx. 1830 mm (Habana) / 1900 mm (Mojito) Width: Approx. 700 mm Height: Approx. 1150 mm (seat height varies) Weights Dry Weight 50Cc: Approx. 95 kg Dry Weight 125Cc: Approx. 118 kg Dry Weight 150Cc: Approx. 120 kg Gvwr: Specifications vary by region and specific model, consult manual. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooters typically not subjected to standard automotive crash testing) Active Features Braking System: Front disc brake, rear drum or disc brake (model dependent). Passive Features Lighting: Headlight, tail light, brake light, turn signals. 💡 Technology Features Infotainment Dashboard Features: Analog speedometer, odometer, fuel gauge, indicator lights (turn signals, high beam, oil warning). Driver Assistance N/A: N/A for this model year and segment. Connectivity N/A: N/A for this model year and segment. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 3,000-5,000 km or annually (refer to manual for exact mileage and oil type). Air Filter Cleaning Replacement: Check every 3,000 km, replace...
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Aprilia Habana Mojito 50 125 150 2003 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito
Year:
2003
Codes
Model Variant Codes:
Habana 50, Mojito 125, Mojito 150
👋 Introduction
Market Position
Segment:
Lightweight scooter, popular for urban mobility and leisure riding.
Competitive Analysis
Competitors 2003:
Honda Pantheon, Yamaha Majesty, Kymco People, Vespa ET series.
Key Features
Design Philosophy:
Retro-styling with modern scooter technology, offering comfort and practicality.
Target Audience:
New riders, urban commuters, style-conscious individuals.
📋 Manual Details
Coverage Areas
Covered Models:
Aprilia Habana 50, Aprilia Mojito 125, Aprilia Mojito 150
Covered Years:
2003
Page Count
Estimated Page Count:
500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, assembly, and tuning of all engine components for 50cc, 125cc, and 150cc variants. Includes top-end, bottom-end, cooling system, lubrication system.
Fuel System:
Carburetor (Mikuni/Dellorto specification dependent on variant) overhaul, adjustment, fuel pump, fuel lines, fuel tank maintenance.
Ignition System:
CDI unit, spark plug, ignition coil, wiring, troubleshooting ignition faults.
Transmission Drivetrain:
CVT (Continuously Variable Transmission) maintenance, belt replacement, roller weight tuning, clutch, and torque converter service. Rear differential (where applicable) service.
Brakes:
Front and rear brake system service, including hydraulic lines, master cylinders, calipers, brake pads, brake discs, and bleeding procedures. Drum brake service for rear (Habana) or front (Mojito) depending on configuration.
Suspension:
Front fork overhaul, seal replacement, oil specifications. Rear shock absorber inspection and replacement. Swingarm and linkage maintenance.
Electrical System:
Complete wiring diagrams for all models, component testing (lights, horn, starter, battery, charging system), fuse box layout, troubleshooting electrical faults.
Bodywork Chassis:
Body panel removal and installation, seat, fairings, dashboard, lighting units. Frame inspection and repair guidelines.
Cooling System:
Liquid-cooled engine cooling system maintenance, radiator, water pump, thermostat, coolant specifications and bleeding.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (air, oil), spark plug checks, tire pressure adjustments, brake adjustments, chain lubrication (if applicable).
Troubleshooting:
Comprehensive diagnostic procedures for common starting issues, performance problems, electrical gremlins, and braking anomalies.
Rebuilds:
Step-by-step instructions for engine top-end and potentially bottom-end rebuilds, carburetor rebuilds, and brake caliper overhauls.
Adjustments:
Carburetor jetting and idle speed adjustments, valve clearance checks and adjustments (if applicable to engine variant), brake lever adjustments.
Component Replacement:
Detailed guidance on replacing wear items like brake pads, discs, clutch shoes, CVT belts, suspension seals, and bulbs.
Technical Depth
Depth:
Factory-level detail covering everything from basic rider maintenance to complex engine and electrical system diagnostics and repairs. Suitable for experienced DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Print Compatibility:
Optimized for printing individual pages or the entire document.
Binding Type
Binding Recommendation:
Print and bind into a spiral-bound booklet for workshop use.
Paper Type
Ideal Paper:
Heavy-duty, glossy paper for durability in a workshop environment.
⚙️ Engine Specifications
Primary Engine
50Cc Engine Type:
Air-cooled, 2-stroke, single-cylinder
50Cc Bore X Stroke:
39.0 mm x 41.4 mm
50Cc Displacement:
49.3 cc
50Cc Power Output:
Approx. 5.4 HP (4.0 kW) @ 7,000 rpm
125Cc Engine Type:
Liquid-cooled, 4-stroke, 2-valve, single-cylinder
125Cc Bore X Stroke:
52.0 mm x 58.6 mm
125Cc Displacement:
124.7 cc
125Cc Power Output:
Approx. 11.0 HP (8.1 kW) @ 8,000 rpm
150Cc Engine Type:
Liquid-cooled, 4-stroke, 2-valve, single-cylinder
150Cc Bore X Stroke:
57.0 mm x 58.6 mm
150Cc Displacement:
149.6 cc
150Cc Power Output:
Approx. 13.0 HP (9.6 kW) @ 7,500 rpm
Performance
Torque Specs 125Cc:
Approx. 10.5 Nm (7.7 lb-ft) @ 6,500 rpm
Torque Specs 150Cc:
Approx. 11.5 Nm (8.5 lb-ft) @ 6,000 rpm
Fuel System
Carburetor 125/150:
Dell'Orto PHVA 26 (or similar specification)
Fuel Capacity:
Approx. 7.0 Liters (including reserve)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Optional
Optional Transmission:
N/A (CVT is standard)
Features
Final Drive:
Automatic clutch engagement, belt drive to rear wheel.
📐 Dimensions
Exterior
Length:
Approx. 1830 mm (Habana) / 1900 mm (Mojito)
Width:
Approx. 700 mm
Height:
Approx. 1150 mm (seat height varies)
Weights
Dry Weight 50Cc:
Approx. 95 kg
Dry Weight 125Cc:
Approx. 118 kg
Dry Weight 150Cc:
Approx. 120 kg
Gvwr:
Specifications vary by region and specific model, consult manual.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooters typically not subjected to standard automotive crash testing)
Active Features
Braking System:
Front disc brake, rear drum or disc brake (model dependent).
Passive Features
Lighting:
Headlight, tail light, brake light, turn signals.
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer, odometer, fuel gauge, indicator lights (turn signals, high beam, oil warning).
Driver Assistance
N/A:
N/A for this model year and segment.
Connectivity
N/A:
N/A for this model year and segment.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 3,000-5,000 km or annually (refer to manual for exact mileage and oil type).
Air Filter Cleaning Replacement:
Check every 3,000 km, replace as needed or every 6,000 km.
Spark Plug Check Replacement:
Check every 3,000 km, replace as needed or every 6,000 km.
Cvt Belt Inspection Replacement:
Inspect every 6,000 km, replace every 12,000 km or sooner if worn.
Fluid Specifications
Engine Oil Specification 4 Stroke:
SAE 10W-40 API SG or higher (check manual for precise viscosity and API rating).
2 Stroke Oil Specification:
High-quality 2-stroke engine oil, JASO FD certified (for 50cc models).
Coolant Specification 4 Stroke:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 4 brake fluid.
Known Issues
Common Wear Items:
CVT belt degradation, worn brake pads, fork seal leaks, starter motor solenoid failure.
Carburetor Troubles:
Clogging due to infrequent use or poor fuel quality, leading to starting or running issues.
Electrical Connections:
Corrosion or looseness in connectors can cause intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Aprilia Origins:
Founded in 1945 in Italy, Aprilia is renowned for its performance motorcycles and scooters, with a strong racing pedigree.
Model Evolution
Habana Mojito Lineage:
The Habana (and its visually distinct Mojito variant) was introduced in the late 1990s, evolving the classic Italian scooter aesthetic with modern engine technology. The 2003 model represents a refinement of this popular platform.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Aprilia Habana/Mojito line has been consistently praised for its styling and enjoyable riding experience, often receiving positive reviews in scooter enthusiast publications.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction for its class, particularly for its aesthetic appeal and reliability when properly maintained.
Certifications
Emissions Compliance:
Complies with Euro 1 or Euro 2 emissions standards as applicable by region for the 2003 model year.
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