2003 Aprilia leonardo 125 150 250 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Leonardo Model Variants: 125, 150, 250 Year: 2003 👋 Introduction Market Position Scooter Segment: Mid-size scooter, popular in urban commuting and light touring. Competitive Analysis Key Competitors: Honda Pantheon, Yamaha Majesty, Suzuki Burgman (relative to engine size and intended use). Key Features Design Philosophy: Blends sporty styling with practical scooter functionality, known for comfortable ergonomics and capable performance for its class. Target Audience: Commuters seeking a stylish and reliable mode of transport, riders looking for a step-up from smaller scooters. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair for the 2003 Aprilia Leonardo 125, 150, and 250 models. Page Count Estimated Page Count: 400-600 pages (estimated based on typical service manual depth for this class of vehicle) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF, printable) 📖 Manual Coverage Systems Covered Engine Overhaul: Detailed procedures for engine disassembly, inspection, repair, and reassembly, including cylinder head, piston, crankshaft, and valve train. Fuel System Maintenance: Carburetor adjustment, cleaning, and overhaul; fuel pump operation and testing; fuel filter replacement. Cooling System: Radiator maintenance, coolant flush and replacement, thermostat testing, fan operation. Electrical System: Wiring diagrams, battery testing and replacement, charging system (alternator/stator, regulator/rectifier), ignition system (spark plug, ignition coil, CDI unit), lighting, and starting system. Transmission And Drivetrain: CVT (Continuously Variable Transmission) belt inspection and replacement, clutch operation, variator maintenance, final drive service. Braking System: Front and rear brake caliper service, brake pad replacement, hydraulic system bleeding, master cylinder inspection. Suspension: Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement, linkage lubrication. Steering: Handlebar bearing inspection and adjustment, steering column service. Bodywork And Chassis: Fairing removal and installation, seat replacement, body panel repairs, chassis inspection. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication/adjustment (if applicable, though likely belt drive), general inspection checks. Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting guides. Component Rebuild: Detailed rebuild procedures for major engine components, carburetors, brake calipers, and suspension units. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, testing individual components. Technical Depth Depth Of Information: Extremely detailed, covering everything from basic maintenance checks to full engine and transmission rebuilds, including torque specifications, clearances, and diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High resolution, suitable for clear printing of text and diagrams. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, single-cylinder Engine 125: Approx. 124cc displacement, power output typically around 14-15 HP. Engine 150: Approx. 150cc displacement, power output typically around 15-16 HP. Engine 250: Approx. 244cc displacement, power output typically around 21-22 HP. Performance Bore X Stroke: Varies by model variant (e.g., 125: 57mm x 48.6mm, 250: 72mm x 60mm - to be confirmed in manual). Compression Ratio: Typically around 10.5:1 to 11.5:1 (to be confirmed in manual). Fuel System Fuel Delivery: Carburetor (e.g., Keihin or Mikuni, specific model in manual). Fuel Type: Unleaded gasoline, 91-95 octane RON (Research Octane Number). Fuel Tank Capacity: Approximately 10-12 liters (to be confirmed in manual). 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Optional Optional Transmissions: N/A (All models feature CVT) Features Clutch Type: Automatic centrifugal dry clutch Final Drive: Belt drive with enclosed gearbox 📐 Dimensions Exterior Length: Approx. 2100-2200 mm (to be confirmed in manual). Width: Approx. 760-800 mm (to be confirmed in manual). Height: Approx. 1400-1450 mm (seat height to be confirmed in manual). Weights Dry Weight: Approx. 150-170 kg (varies by engine size, to be confirmed in manual). Gross Vehicle Weight Rating Gvwr: To be confirmed in manual. Cargo Underseat Storage: Significant underseat storage, often capable of holding a full-face helmet. 🛡️ Safety Features Ratings Crash Test Information: N/A (Vehicle safety ratings are typically not provided for scooters in the same manner as automobiles). Active Features Front Brake: Usually a hydraulic disc brake, possibly dual disc on 250 model. Rear Brake: Usually a hydraulic disc brake. Passive Features Lighting: Halogen headlamp, LED taillight and turn signals (likely standard). Mirrors: Large, adjustable rearview mirrors for visibility. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital odometer, fuel gauge, and warning lights. Driver Assistance ABS: ABS (Anti-lock Braking System) was an optional feature on some models, not standard across the range. Connectivity Connectivity Features: N/A (No advanced connectivity features like Bluetooth or USB ports typical for this era). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 - 5,000 km or annually, whichever comes first (check manual for precise interval and specific oil type). Air Filter Service: Clean every 5,000 km, replace every 10,000 - 15,000 km (check manual). Spark Plug Replacement: Every 6,000 - 10,000 km (specific...
Mid-size scooter, popular in urban commuting and light touring.
Competitive Analysis
Key Competitors:
Honda Pantheon, Yamaha Majesty, Suzuki Burgman (relative to engine size and intended use).
Key Features
Design Philosophy:
Blends sporty styling with practical scooter functionality, known for comfortable ergonomics and capable performance for its class.
Target Audience:
Commuters seeking a stylish and reliable mode of transport, riders looking for a step-up from smaller scooters.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair for the 2003 Aprilia Leonardo 125, 150, and 250 models.
Page Count
Estimated Page Count:
400-600 pages (estimated based on typical service manual depth for this class of vehicle)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, printable)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including cylinder head, piston, crankshaft, and valve train.
Fuel System Maintenance:
Carburetor adjustment, cleaning, and overhaul; fuel pump operation and testing; fuel filter replacement.
Cooling System:
Radiator maintenance, coolant flush and replacement, thermostat testing, fan operation.
Electrical System:
Wiring diagrams, battery testing and replacement, charging system (alternator/stator, regulator/rectifier), ignition system (spark plug, ignition coil, CDI unit), lighting, and starting system.
Transmission And Drivetrain:
CVT (Continuously Variable Transmission) belt inspection and replacement, clutch operation, variator maintenance, final drive service.
Braking System:
Front and rear brake caliper service, brake pad replacement, hydraulic system bleeding, master cylinder inspection.
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement, linkage lubrication.
Steering:
Handlebar bearing inspection and adjustment, steering column service.
Bodywork And Chassis:
Fairing removal and installation, seat replacement, body panel repairs, chassis inspection.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication/adjustment (if applicable, though likely belt drive), general inspection checks.
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting guides.
Component Rebuild:
Detailed rebuild procedures for major engine components, carburetors, brake calipers, and suspension units.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, testing individual components.
Technical Depth
Depth Of Information:
Extremely detailed, covering everything from basic maintenance checks to full engine and transmission rebuilds, including torque specifications, clearances, and diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High resolution, suitable for clear printing of text and diagrams.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, single-cylinder
Engine 125:
Approx. 124cc displacement, power output typically around 14-15 HP.
Engine 150:
Approx. 150cc displacement, power output typically around 15-16 HP.
Engine 250:
Approx. 244cc displacement, power output typically around 21-22 HP.
Performance
Bore X Stroke:
Varies by model variant (e.g., 125: 57mm x 48.6mm, 250: 72mm x 60mm - to be confirmed in manual).
Compression Ratio:
Typically around 10.5:1 to 11.5:1 (to be confirmed in manual).
Fuel System
Fuel Delivery:
Carburetor (e.g., Keihin or Mikuni, specific model in manual).
Fuel Type:
Unleaded gasoline, 91-95 octane RON (Research Octane Number).
Fuel Tank Capacity:
Approximately 10-12 liters (to be confirmed in manual).