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Aprilia Mojito 50-125-150 2003 Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Aprilia Model: Mojito Year: 2003 Sub Model Variants: 50, 125, 150 👋 Introduction Market Position Segment: Stylish urban scooter, targeting riders seeking a blend of retro aesthetics and modern practicality. Competitive Analysis Competitors: Competes with other 50cc-150cc scooters from brands like Vespa, Honda, Yamaha, and Kymco, emphasizing unique styling and Italian heritage. Key Features Styling: Distinctive retro 'Mojito' styling with ample bodywork, often featuring chrome accents and a classic scooter silhouette. Practicality: Underseat storage, comfortable seating for two, and ease of operation for urban commuting. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital (likely PDF) Page Count Page Count: Estimated 200-400 pages (typical for this type of comprehensive manual) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, diagnostics, component replacement (carburetor, fuel lines, ignition, cooling system if applicable). Transmission: Automatic transmission (CVT) service, belt replacement, clutch assembly, gear oil inspection and replacement. Brakes: Front and rear brake system maintenance, hydraulic system bleeding, pad and caliper replacement, disc inspection. Electrical: Wiring diagrams, lighting system, battery maintenance, starter system, charging system, fuses, relays, ignition switch. Suspension: Front fork service, rear shock absorber replacement, bushing inspection and replacement. Steering: Handlebar assembly, steering stem bearings, lubrication. Bodywork: Fairing removal and installation, seat, storage compartment, lighting fixtures, body panel alignment. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements (oil, air), spark plug replacement, brake fluid changes, tire pressure checks. Troubleshooting: Diagnostic charts for common starting problems, engine performance issues, braking malfunctions, electrical faults. Repair: Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems. Specifications: Detailed torque specifications for critical fasteners, fluid capacities, and tolerances. Technical Depth Depth: Comprehensive, covering routine maintenance, in-depth repairs, and advanced diagnostics suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Format: Likely PDF; searchable text, high-resolution diagrams, printable pages. Print Quality Diagrams: Clear, detailed, and often colorized diagrams for component identification and assembly. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine 50Cc Engine Type: 2-stroke, single-cylinder, air-cooled Displacement: 49.7 cc Bore X Stroke: 39.0 mm x 41.4 mm Compression Ratio: Approx. 7.4:1 Power Output: Approx. 4.8 HP @ 7,000 RPM (may vary by region/tuning) Carburetor: Dell'Orto PHVA 12 (typical) Primary Engine 125Cc Engine Type: 4-stroke, single-cylinder, air-cooled Displacement: 124.8 cc Bore X Stroke: 52.0 mm x 58.6 mm Compression Ratio: Approx. 10.4:1 Power Output: Approx. 10.3 HP @ 8,000 RPM (may vary by region/tuning) Fuel System: Carburetor (typical) Primary Engine 150Cc Engine Type: 4-stroke, single-cylinder, air-cooled Displacement: 150 cc (likely derived from 125cc with larger bore/stroke) Power Output: Estimated 11-12 HP (specific data may vary) Fuel System: Carburetor (typical) Common Issues 2 Stroke Carb Jetting: Commonly requires fine-tuning of carburetor jetting for optimal performance and to prevent seizing, especially at altitude or with aftermarket exhaust/air filter. 4 Stroke Valve Clearance: Valve clearance adjustment is a key maintenance item for the 4-stroke engines to maintain performance and longevity. Cooling System 50Cc 2T: While air-cooled, ensuring proper airflow around the cylinder and head is crucial, especially in stop-and-go traffic. 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Features Drive Belt: Serviceable drive belt replacement is a common maintenance task. Clutch: Centrifugal clutch system for automatic engagement. Gear Reduction: Primary and secondary gear reduction for final drive. Fluid Specifications Gear Oil: SAE 80W-90 API GL-4 gear oil (confirm in manual, but standard for many scooters). 📐 Dimensions Exterior Wheelbase: Approx. 1300-1330 mm (model dependent) Seat Height: Approx. 750-770 mm Weights Dry Weight 50Cc: Approx. 90-95 kg Dry Weight 125Cc: Approx. 110-115 kg Fuel Tank Capacity: Approx. 7.5 Liters (including reserve) 🛡️ Safety Features Ratings Crash Safety: N/A (Scooters of this era are typically not subjected to the same crash testing as automobiles). Active Features Brakes: Disc brake front, drum or disc brake rear (model dependent). Lighting: Headlight, taillight, brake light, turn signals for visibility. Passive Features Frame: Underbone frame construction providing structural integrity. Mirrors: Standard rearview mirrors. 💡 Technology Features Infotainment Display: Basic analogue/digital instrument cluster with speedometer, odometer, fuel gauge, and indicator lights. Driver Assistance ABS: ABS was not a standard or common option on scooters of this displacement and era. Connectivity Smartphone: No integrated smartphone connectivity or Bluetooth features. 🔧 Maintenance Service Intervals Oil Change 50Cc 2T: Every 2,000-3,000 km or annually. Check manual for exact pre-mix or separate oil injection recommendations. Oil Change 125 150 4T: Every 3,000-5,000 km or annually. Engine oil type: SAE 10W-40 API SG or higher. Air Filter: Inspect every 3,000 km, clean or replace as needed. Spark Plug: Replace every 5,000-7,000 km. Common types: NGK CR8E (confirm specific model). Brake Fluid: Flush and replace every 2 years. Fluid type: DOT 3 or DOT 4 (confirm in manual). Cv...
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Aprilia Mojito 50-125-150 2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Mojito
Year:
2003
Sub Model Variants:
50, 125, 150
👋 Introduction
Market Position
Segment:
Stylish urban scooter, targeting riders seeking a blend of retro aesthetics and modern practicality.
Competitive Analysis
Competitors:
Competes with other 50cc-150cc scooters from brands like Vespa, Honda, Yamaha, and Kymco, emphasizing unique styling and Italian heritage.
Key Features
Styling:
Distinctive retro 'Mojito' styling with ample bodywork, often featuring chrome accents and a classic scooter silhouette.
Practicality:
Underseat storage, comfortable seating for two, and ease of operation for urban commuting.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital (likely PDF)
Page Count
Page Count:
Estimated 200-400 pages (typical for this type of comprehensive manual)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, diagnostics, component replacement (carburetor, fuel lines, ignition, cooling system if applicable).
Transmission:
Automatic transmission (CVT) service, belt replacement, clutch assembly, gear oil inspection and replacement.
Brakes:
Front and rear brake system maintenance, hydraulic system bleeding, pad and caliper replacement, disc inspection.
Electrical:
Wiring diagrams, lighting system, battery maintenance, starter system, charging system, fuses, relays, ignition switch.
Suspension:
Front fork service, rear shock absorber replacement, bushing inspection and replacement.
Steering:
Handlebar assembly, steering stem bearings, lubrication.
Bodywork:
Fairing removal and installation, seat, storage compartment, lighting fixtures, body panel alignment.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements (oil, air), spark plug replacement, brake fluid changes, tire pressure checks.
Troubleshooting:
Diagnostic charts for common starting problems, engine performance issues, braking malfunctions, electrical faults.
Repair:
Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems.
Specifications:
Detailed torque specifications for critical fasteners, fluid capacities, and tolerances.
Technical Depth
Depth:
Comprehensive, covering routine maintenance, in-depth repairs, and advanced diagnostics suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Format:
Likely PDF; searchable text, high-resolution diagrams, printable pages.
Print Quality
Diagrams:
Clear, detailed, and often colorized diagrams for component identification and assembly.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine 50Cc
Engine Type:
2-stroke, single-cylinder, air-cooled
Displacement:
49.7 cc
Bore X Stroke:
39.0 mm x 41.4 mm
Compression Ratio:
Approx. 7.4:1
Power Output:
Approx. 4.8 HP @ 7,000 RPM (may vary by region/tuning)
Carburetor:
Dell'Orto PHVA 12 (typical)
Primary Engine 125Cc
Engine Type:
4-stroke, single-cylinder, air-cooled
Displacement:
124.8 cc
Bore X Stroke:
52.0 mm x 58.6 mm
Compression Ratio:
Approx. 10.4:1
Power Output:
Approx. 10.3 HP @ 8,000 RPM (may vary by region/tuning)
Fuel System:
Carburetor (typical)
Primary Engine 150Cc
Engine Type:
4-stroke, single-cylinder, air-cooled
Displacement:
150 cc (likely derived from 125cc with larger bore/stroke)
Power Output:
Estimated 11-12 HP (specific data may vary)
Fuel System:
Carburetor (typical)
Common Issues
2 Stroke Carb Jetting:
Commonly requires fine-tuning of carburetor jetting for optimal performance and to prevent seizing, especially at altitude or with aftermarket exhaust/air filter.
4 Stroke Valve Clearance:
Valve clearance adjustment is a key maintenance item for the 4-stroke engines to maintain performance and longevity.
Cooling System 50Cc 2T:
While air-cooled, ensuring proper airflow around the cylinder and head is crucial, especially in stop-and-go traffic.
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Features
Drive Belt:
Serviceable drive belt replacement is a common maintenance task.
Clutch:
Centrifugal clutch system for automatic engagement.
Gear Reduction:
Primary and secondary gear reduction for final drive.
Fluid Specifications
Gear Oil:
SAE 80W-90 API GL-4 gear oil (confirm in manual, but standard for many scooters).
📐 Dimensions
Exterior
Wheelbase:
Approx. 1300-1330 mm (model dependent)
Seat Height:
Approx. 750-770 mm
Weights
Dry Weight 50Cc:
Approx. 90-95 kg
Dry Weight 125Cc:
Approx. 110-115 kg
Fuel Tank Capacity:
Approx. 7.5 Liters (including reserve)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Scooters of this era are typically not subjected to the same crash testing as automobiles).
Active Features
Brakes:
Disc brake front, drum or disc brake rear (model dependent).
Lighting:
Headlight, taillight, brake light, turn signals for visibility.
Passive Features
Frame:
Underbone frame construction providing structural integrity.
Mirrors:
Standard rearview mirrors.
💡 Technology Features
Infotainment
Display:
Basic analogue/digital instrument cluster with speedometer, odometer, fuel gauge, and indicator lights.
Driver Assistance
ABS:
ABS was not a standard or common option on scooters of this displacement and era.
Connectivity
Smartphone:
No integrated smartphone connectivity or Bluetooth features.
🔧 Maintenance
Service Intervals
Oil Change 50Cc 2T:
Every 2,000-3,000 km or annually. Check manual for exact pre-mix or separate oil injection recommendations.
Oil Change 125 150 4T:
Every 3,000-5,000 km or annually. Engine oil type: SAE 10W-40 API SG or higher.
Air Filter:
Inspect every 3,000 km, clean or replace as needed.
Spark Plug:
Replace every 5,000-7,000 km. Common types: NGK CR8E (confirm specific model).
Brake Fluid:
Flush and replace every 2 years. Fluid type: DOT 3 or DOT 4 (confirm in manual).
Cv Belt:
Inspect every 6,000 km, replace as recommended (typically 10,000-20,000 km depending on usage).
Fluid Specifications
Engine Oil 4T:
SAE 10W-40, API SG or higher (e.g., Motul 5100 10W-40).
Gear Oil:
SAE 80W-90 API GL-4 (e.g., Motul Gear Oil 80W-90).
Coolant:
N/A (Air-cooled engines)
Known Issues
Carburetor Clogging:
Due to infrequent use or fuel degradation, carburetors can become clogged, requiring cleaning or rebuilding.
Electrical Connections:
Corroded electrical connectors, particularly in the headlight or rear light assembly, can cause intermittent failures.
Exhaust Rust:
The exhaust system can be prone to rust, especially in humid climates, requiring inspection and potential replacement.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia, an Italian manufacturer, has a strong heritage in motorcycle racing and performance-oriented scooters.
Model Evolution
Mojito Introduction:
The Mojito line was introduced to offer a distinctively styled, retro-inspired scooter with a focus on urban usability.
Production
Manufacturing Location:
Likely manufactured in Italy or potentially through partnerships in other Asian countries.
🏆 Awards & Recognition
Recognitions
Awards:
Specific awards for the 2003 Mojito model are not widely documented, but its design and style were generally well-received in its segment.
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