🏷️ Basic Information Identification Make: BMW Model: 3-series Generation Chassis Code: E46 Year: 2003 Codes Manual Product Name: BMW 3-series (E46) 2003 Service and Repair Manual 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible/Wagon Reputation: Sporty handling, premium build quality, sophisticated engineering Competitive Analysis Key Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35, Acura TL Key Features Driving Dynamics: Rear-wheel drive bias, balanced chassis, responsive steering, excellent roadholding Engineering: BMW's renowned inline-six engines, advanced suspension designs, driver-focused cockpit 📋 Manual Details Coverage Areas General Coverage: All models and all repairs A-Z Applicability: Vehicle specific, identical to dealership technician manuals Page Count Estimated Pages: Over 1000 (typical for comprehensive E46 service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF, but confirmation on print is required) 📖 Manual Coverage Systems Covered Powertrain: Engine (mechanical, electrical, management), Transmission (manual & automatic), Drivetrain (differentials, axles, driveshafts) Chassis: Suspension (front & rear), Steering, Brakes (hydraulic, ABS, DSC), Wheels & Tires Electrical Electronics: Body Control Module (BCM), Engine Control Unit (ECU), Transmission Control Unit (TCU), Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories (windows, locks, seats), SRS (Airbag) System, Immobilizer System, Diagnostic Connectors (OBD-II) Body Interior: Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seats, Restraint Systems Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad/rotor service, tire rotation, battery maintenance Diagnostics: Troubleshooting guides, fault code interpretation (DTCs), wiring diagrams, component testing procedures Repair Rebuild: Engine component replacement (pistons, rings, bearings, head gaskets), transmission overhaul, clutch replacement, suspension component replacement (shocks, struts, control arms), brake caliper/master cylinder replacement, electrical component repair/replacement Calibration Adjustment: Wheel alignment specifications, headlight aiming, basic diagnostic tool adaptations Technical Depth Depth: Comprehensive, including detailed schematics, torque specifications, diagnostic flowcharts, and component removal/installation instructions for complete vehicle repair. 📊 Manual Specifications File Format Format: Likely PDF. Searchable text, high-resolution diagrams, printable pages. Print Quality Quality: High-resolution, crisp text and sharp, clear diagrams suitable for technical work. Binding Type Binding: N/A (assuming digital format) Paper Type Paper: N/A (assuming digital format) ⚙️ Engine Specifications Primary Engine Engine Codes 2003 Models: M54B25 (2.5L), M54B30 (3.0L), M43B19 (1.9L - some markets) Performance 2.5L Horsepower: 184 hp @ 6000 rpm (M54B25) 2.5L Torque: 175 lb-ft @ 3500 rpm (M54B25) 3.0L Horsepower: 225 hp @ 6000 rpm (M54B30) 3.0L Torque: 214 lb-ft @ 3500 rpm (M54B30) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Motronic Engine Management Fuel Type: Premium Unleaded Gasoline (91 Octane Recommended) Engine Management ECUs Used: MS43 (early M54), MS45 (later M54) Cooling System Coolant Type: BMW Blue Antifreeze/Coolant (G48 or equivalent) 🔧 Transmission Standard Manual Transmission: Getrag 6-speed manual (ZF S5D-320Z on some earlier or smaller engine models) Optional Automatic Transmission: ZF 5HP19 (5-speed automatic) Features Automatic Modes: Steptronic (manual shift capability) Fluid Specs Automatic Transmission Fluid: BMW ATF LT-3 (or equivalent Dexron III/Mercon, consult manual for exact spec) Manual Transmission Fluid: BMW MTF-LT-1/LT-2 (or equivalent 75W-90 GL-4/GL-5, consult manual for exact spec) 📐 Dimensions Exterior Sedan Length: 177.4 inches Coupe Length: 177.0 inches Wheelbase: 107.4 inches Track Width Front: 57.6 inches Track Width Rear: 58.2 inches Weights Curb Weight Sedan 2.5L: 3307 lbs Curb Weight Sedan 3.0L: 3362 lbs Cargo Trunk Volume Sedan: 14.1 cu ft 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Driver & Passenger) IIHS Driver Side Impact: Good Active Features Traction Control: ASC (Automatic Stability Control) / DSC (Dynamic Stability Control) Braking System: ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), BA (Brake Assist) Passive Features Airbags: Frontal airbags (driver/passenger), Side airbags (front), optional Head Protection System (HPS) Seatbelts: 3-point inertia-reel seatbelts with pretensioners and force limiters 💡 Technology Features Infotainment Head Unit Options: Business CD, Professional CD RDS, Navigation systems (Mk III, Mk IV) Audio Features: AM/FM radio, CD player, optional Harman Kardon premium sound system Driver Assistance Cruise Control: Standard on most models Parking Sensors: Optional rear Park Distance Control (PDC) Connectivity Bluetooth: Optional Bluetooth integration on later models or as an aftermarket upgrade Comfort Features Climate Control: Manual or optional Automatic Climate Control (ACC) 🔧 Maintenance Service Intervals Oil Service Indicator: Based on Condition Based Service (CBS) system, typically 10,000-15,000 miles or 12-24 months Air Filter Replacement: Every 30,000-45,000 miles or as indicated by CBS Cabin Filter Replacement: Every 15,000-20,000 miles or annually Spark Plug Replacement: NGK BKR6EQUP (or equivalent): ~60,000 miles for M54 engines Fluid Specifications Brake Fluid: DOT 4 (BMW recommends their own branded fluid) Power Steering Fluid: Pentosin CHF 11S or ATF Dexron III (consult manual for specific system) Coolant Capacity: Approx. 7.5 Liters (M54 engines) Known Issues Cooling System: Plastic expansion tank can become brittle and crack; water pump and thermostat failures common Rear Main Seal: Oil leaks from the rear main seal are common on higher mileage M54 engines Vibrations: Driveshaft flex disc (CSB...
Body Control Module (BCM), Engine Control Unit (ECU), Transmission Control Unit (TCU), Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories (windows, locks, seats), SRS (Airbag) System, Immobilizer System, Diagnostic Connectors (OBD-II)
Body Interior:
Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seats, Restraint Systems
Munich, Germany; Dingolfing, Germany; Regensburg, Germany; Rosslyn, South Africa; Graz, Austria (Magna Steyr for Convertibles)
🏆 Awards & Recognition
Recognitions
Car And Driver Best 10:
Car and Driver 10Best list multiple times during its production run
Ward Auto Engines:
M54 inline-six engines frequently received Ward's 10 Best Engines awards for their smoothness and power delivery.
Ratings
Consumer Reports:
Generally rated well for performance and driving experience, with some models having average to above-average reliability ratings depending on specific components and maintenance history.
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