🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 2003 Generation Generation Code: Third Generation (1999-2006) Codes Chassis Code: V7_W / V6_W (North American models) 👋 Introduction Market Position Vehicle Segment: Mid-size SUV, body-on-frame construction Target Audience: Families, off-road enthusiasts, those seeking robust and capable utility vehicles. Competitive Analysis Key Competitors: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee. Key Features Platform: Shared platform with Mitsubishi Pajero (international). Drivetrain Capability: Renowned for its 'Super Select II' 4WD system, offering true off-road prowess and on-road comfort. Body Style: Available in 3-door and 5-door configurations (though the 2003 North American model is primarily the 5-door). 📋 Manual Details Coverage Areas Manual Type: Factory Service Manual (FSM) Language: English Format: PDF (Digital Download) Page Count Estimated Page Count: 1500+ 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component diagnostics, timing belt replacement, cylinder head service, piston and ring replacement, crankshaft and bearing service. Engine Management: ECU operation, sensor testing (MAF, O2, crank, cam, knock), actuator testing (injectors, ignition coils), diagnostic trouble codes (DTCs), fuel injection system, ignition system. Transmission Automatic: Operation, diagnosis, overhaul, valve body service, torque converter, shift solenoid testing, fluid specifications, capacities, and replacement procedures. Transmission Manual: Operation, diagnosis, overhaul, clutch replacement, gear train service, shift linkage adjustment, fluid specifications and capacities. Transfer Case And Drivetrain: Super Select 4WD II operation, diagnosis, servicing front and rear differentials, driveshafts, CV joints, propeller shafts, and hub assembly maintenance. Suspension And Steering: Independent front suspension (double wishbone), multi-link rear suspension, shock absorber replacement, spring replacement, power steering system diagnosis, rack and pinion service, alignment specifications. Brakes: Front and rear disc brakes, ABS system diagnosis, hydraulic system bleeding, brake pad and rotor replacement, parking brake adjustment, master cylinder and booster service. Electrical System: Wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting system, horn, wipers, power windows, power locks, interior and exterior lighting schematics. HVAC System: Air conditioning system diagnosis and recharge, heater core replacement, blower motor service, climate control unit operation, refrigerant types and procedures. Body And Chassis: Body panel repair and replacement, door and window glass replacement, interior trim removal, underbody protection, chassis lubrication points. Emissions Control: EGR system, catalytic converter, EVAP system, diagnostic procedures for emissions-related fault codes. Procedures Included Maintenance Tasks: Oil and filter changes, air filter replacement, spark plug replacement, coolant flush and replacement, brake fluid flush, differential fluid changes, transfer case fluid changes, fuel filter replacement. Troubleshooting Guides: Systematic diagnostic flowcharts for common and uncommon problems, symptom-based troubleshooting, DTC interpretation and resolution. Repair Operations: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component replacement, bodywork repairs. Diagnostic Procedures: Use of scan tools, component testing using multimeters, pressure testing, vacuum testing, circuit continuity testing. Torque Specifications: Detailed torque values for all critical fasteners including engine, transmission, suspension, brakes, and chassis components. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission rebuilds. Diagnostic Capability: Advanced diagnostics for all major vehicle systems, including detailed explanations of sensor inputs and ECU logic. Rebuild Procedures: Step-by-step instructions for complete engine and transmission disassembly, inspection, repair, and reassembly. 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality: High resolution, suitable for printing Print Quality Illustrations: Includes diagrams, schematics, and detailed illustrations Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: 6G74 Engine Type: 3.5L SOHC V6 (24-valve) Bore X Stroke: 93.0 mm x 85.5 mm Displacement: 3.5 Liters (3497 cc) Compression Ratio: 9.5:1 Performance Horsepower: 197 hp @ 5000 rpm Torque: 224 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Regular (87 octane recommended) Engine Management Engine Control Unit: Mitsubishi Electronic Control Unit (ECU) Timing System Timing Belt Type: Rubber timing belt Timing Belt Replacement Interval: Every 60,000 miles or 5 years, whichever comes first. 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission (4AT) Optional Transmission Type: 5-speed Manual Transmission (for select trims/markets, less common for 2003 US) Features Automatic Transmission Features: Electronically controlled, with overdrive and lock-up torque converter. Drivetrain Options 4Wd System: Available with 2WD (RWD) or 4WD (AWD). Transfer Case: Super Select II 4WD system (on 4WD models) with 2H, 4H, 4HLC (locked center differential), 4LLC (locked center and low range). Fluid Specifications Automatic Transmission Fluid Type: Diamond SP-III or equivalent ATF. Manual Transmission Fluid Type: API GL-4, SAE 75W-90 Gear Oil. Fluid Capacities Automatic Transmission Fluid Capacity: Approx. 3.9 Liters (4.1 US Quarts) for drain and fill. 📐 Dimensions Exterior Wheelbase: 109.7 inches (2785 mm) Length: 186.4 inches (4735 mm) Width: 71.7 inches (1820 mm) Height: 71.3 inches (1810 mm) Interior Seating Capacity: 7 passengers (with available third-row seating) Cargo Cargo Volume Behind 3Rd Row: Approx. 16.4 cu ft Cargo Volume Behind 2Nd Row: Approx. 47.2 cu...