Suzuki ATV LT 300 King Quad 2003 Factory Service Repair Manu
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🏷️ Basic Information Identification Make: Suzuki Model: LT-F300 King Quad Year: 2003 Vehicle Type: All-Terrain Vehicle (ATV) Generation Generation Code: First Generation (LT-F300 King Quad) Codes Chassis Code: LT-F300 👋 Introduction Market Position Target Market Segment: Utility ATV segment, focused on work and general recreational use. Competitive Analysis Key Competitors 2003: Honda FourTrax Foreman, Yamaha Kodiak, Kawasaki Prairie, Polaris Sportsman. Key Features Of Vehicle Engine Configuration: 290cc, 4-stroke, SOHC, single-cylinder. Drivetrain Type: Shaft Drive with selectable 4WD and differential lock. Transmission Type: Automatic (CVT with Hi/Lo range). Suspension Type: Independent front suspension (IFS) and swingarm rear suspension. Braking System: Hydraulic disc brakes front and rear. Key Features Of Manual Usability: Designed to be simple to use with step-by-step diagrams. Comprehensiveness: Covers every part of the vehicle, as used by official dealers. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive workshop procedures for all aspects of the Suzuki LT 300 King Quad 2003. Specific Areas Listed: General Information, Periodic Maintenance, Engine, Shaft Drive Differential Gears, Fuel System, Lubrication System, Chassis, Electrical System, Servicing Information. Page Count Estimated Page Count: Not explicitly stated, but implied to be a comprehensive factory service manual. Manual Type Manual Category: Factory Service Repair Manual Target Audience: Official Dealers, Mechanics, DIY Enthusiasts. Language Language: English Format Digital Format: PDF Software Requirements: Adobe PDF Reader, WinZip. Compatibility: All Versions of Windows & Mac. Features Interactivity: Zoom In/Out functionality. 📖 Manual Coverage Systems Covered Engine System: Detailed overhaul, tuning, component testing, and repair procedures for the 290cc 4-stroke engine. Drivetrain System: Comprehensive coverage of the shaft drive, differential gears, and related components. Fuel System: Carburetor tuning, cleaning, fuel pump, fuel lines, and tank servicing. Lubrication System: Engine oil specifications, change intervals, oil pump operation, and filter replacement. Electrical System: Wiring diagrams, ignition system, charging system, lighting, starter motor, and battery service. Chassis System: Suspension (front and rear), steering, brakes, frame components, and wheels. Procedures Included General Maintenance: Spark plug replacement, air filter cleaning/replacement, oil changes, chain adjustment (if applicable, though shaft drive). Engine Repairs: Top-end rebuilds (cylinder head, piston, rings), valve adjustment, camshaft inspection, seal replacements. Fuel System Servicing: Carburetor disassembly, cleaning, reassembly, and jetting adjustments. Electrical Diagnostics: Troubleshooting common electrical faults using provided diagrams and specifications. Brake Service: Brake pad replacement, caliper servicing, brake fluid bleeding, and rotor inspection. Suspension Tuning: Adjustment and repair of front and rear suspension components. Technical Depth Diagnostic Capabilities: Detailed troubleshooting guides and diagnostic procedures for identifying and resolving issues. Repair Detail Level: Step-by-step instructions with detailed diagrams for all workshop procedures, from simple maintenance to complete overhauls. Specification Accuracy: Includes critical technical specifications such as torque settings, fluid capacities, and clearances. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable within the PDF. Portability: Easily accessible on various devices with PDF reader. Print Quality Printability: Printable pages for workshop use. Binding Type Binding Format: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, SOHC, air-cooled with oil cooler. Displacement: 289 cc Bore X Stroke: 72.0 mm x 70.0 mm Compression Ratio: 9.2:1 Performance Horsepower: Approx. 18-20 HP (estimated, specific figures may vary). Torque: Approx. 15-17 lb-ft (estimated). Fuel System Carburetor Model: Mikuni BSR33 (typical for this model). Fuel Type: Unleaded Gasoline (Octane Rating: 87 or higher recommended). Fuel Tank Capacity: 3.2 US gallons (approx. 12 liters). 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT). Gear Selection: Forward (Hi, Lo), Neutral, Reverse. Features Drive System: Shaft drive to rear wheels, selectable 2WD/4WD with differential lock. Final Drive Type: Gear differential for rear axle. 📐 Dimensions Exterior Overall Length: Approx. 76.2 inches (1935 mm). Overall Width: Approx. 41.5 inches (1055 mm). Overall Height: Approx. 44.5 inches (1130 mm). Weights Dry Weight: Approx. 503 lbs (228 kg). Curb Weight: Approx. 525 lbs (238 kg). Cargo Front Rack Capacity: 44 lbs (20 kg). Rear Rack Capacity: 176 lbs (80 kg). Wheels Tires Front Tire Size: AT25x8-12. Rear Tire Size: AT25x10-12. Wheel Bolt Pattern: 4x110mm (typical for Suzuki ATVs of this era). 🛡️ Safety Features Ratings Safety Certifications: EPA Certified (for emissions), typically meets ANSI standards for recreational off-highway vehicles. Active Features Braking System Type: Front: Dual Hydraulic Disc; Rear: Single Hydraulic Disc. Engine Braking: Provided by the CVT system. Passive Features Lighting System: Dual 30W headlights, 5W taillight/stoplight. Operator Controls: Thumb throttle, handlebar-mounted brake levers. 💡 Technology Features Infotainment Infotainment Features: Not applicable for this utility-focused ATV model. Basic instrumentation (speedometer, odometer, warning lights). Driver Assistance Assistance Systems: Selectable 4WD with differential lock provides enhanced traction. Connectivity Connectivity Options: Not applicable for this model. 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or annually, whichever comes first (refer to manual for specific recommendations). Air Filter Cleaning: Every 20 hours or if used in dusty conditions. Spark Plug Inspection: Every 100...
Shaft drive to rear wheels, selectable 2WD/4WD with differential lock.
Final Drive Type:
Gear differential for rear axle.
📐 Dimensions
Exterior
Overall Length:
Approx. 76.2 inches (1935 mm).
Overall Width:
Approx. 41.5 inches (1055 mm).
Overall Height:
Approx. 44.5 inches (1130 mm).
Weights
Dry Weight:
Approx. 503 lbs (228 kg).
Curb Weight:
Approx. 525 lbs (238 kg).
Cargo
Front Rack Capacity:
44 lbs (20 kg).
Rear Rack Capacity:
176 lbs (80 kg).
Wheels Tires
Front Tire Size:
AT25x8-12.
Rear Tire Size:
AT25x10-12.
Wheel Bolt Pattern:
4x110mm (typical for Suzuki ATVs of this era).
🛡️ Safety Features
Ratings
Safety Certifications:
EPA Certified (for emissions), typically meets ANSI standards for recreational off-highway vehicles.
Active Features
Braking System Type:
Front: Dual Hydraulic Disc; Rear: Single Hydraulic Disc.
Engine Braking:
Provided by the CVT system.
Passive Features
Lighting System:
Dual 30W headlights, 5W taillight/stoplight.
Operator Controls:
Thumb throttle, handlebar-mounted brake levers.
💡 Technology Features
Infotainment
Infotainment Features:
Not applicable for this utility-focused ATV model. Basic instrumentation (speedometer, odometer, warning lights).
Driver Assistance
Assistance Systems:
Selectable 4WD with differential lock provides enhanced traction.
Connectivity
Connectivity Options:
Not applicable for this model.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually, whichever comes first (refer to manual for specific recommendations).
Air Filter Cleaning:
Every 20 hours or if used in dusty conditions.
Spark Plug Inspection:
Every 100 hours or annually.
Valve Clearance Check:
Every 100 hours or annually.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SE or SF or SG (refer to manual for specific viscosity and API classification).
Engine Oil Capacity:
1.7 L (1.8 US qt) without oil filter change; 1.8 L (1.9 US qt) with oil filter change.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Final Drive Oil Type:
Suzuki Gear Oil API GL-5 SAE 80W-90 or equivalent.
Final Drive Oil Capacity:
Approx. 130 ml (4.4 US oz) for rear differential.
Known Issues
Common Wear Items:
Brake pads, wheel bearings, CV joints (especially if used in aggressive conditions), carburetor jets due to fuel quality over time.
Potential Issues:
CVT belt wear/failure with age, starter motor issues, carburetor gumming if not run regularly.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation.
Automotive Specialty:
Known for motorcycles, ATVs, and automotive vehicles, with a strong engineering background.
Model Evolution
King Quad Lineage:
The King Quad nameplate has a long history for Suzuki, evolving through various displacements and features, with the LT-F300 being a key model in the late 1990s and early 2000s.
Production
Manufacturing Location:
Typically manufactured in Japan or by Suzuki's global manufacturing partners.
Production Years For Model
Production Span:
The LT-F300 King Quad was produced roughly from the late 1990s to the early 2000s, with the 2003 model being part of this generation.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Information not readily available for specific awards for the 2003 LT-F300 King Quad, but it was generally well-regarded for its utility and reliability in its class.
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