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Chrysler Crossfire Complete Workshop Service Repair Manual 2004 2005 2006 2007 2008

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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Years Covered: 2004, 2005, 2006, 2007, 2008 Codes Platform: R170 (Mercedes-Benz SLK-Class) 👋 Introduction Market Position Segment: Sports Car / Grand Tourer Usp: Unique blend of American styling with Mercedes-Benz engineering and drivetrain components. Competitive Analysis Competitors: Ford Mustang, Chevrolet Camaro, Pontiac GTO, Nissan 350Z, Mazda RX-8, BMW Z4. Key Features Design Philosophy: Distinctive long hood, short deck, and aggressive styling inspired by classic American muscle cars and European sports cars. Drivetrain Basis: Leveraged Mercedes-Benz R170 SLK platform, including suspension, steering, and powertrain components. Performance Variants: High-performance SRT-6 variant with a supercharged engine and enhanced aerodynamics. 📋 Manual Details Coverage Areas Engine Coverage: 3.2L V6 (SOHC, Supercharged) Transmission Coverage: 6-speed Manual, 5-speed Automatic Trim Levels Covered: Base, Limited, SRT-6 Page Count Estimated Pages: 2000+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine control module (ECM), transmission (manual and automatic), clutch, differential, drive axles. Chassis: Suspension (front and rear), steering system, brakes (hydraulic, ABS, ESP), wheels, tires, body structure. Electrical: Battery, charging system, starting system, lighting system, instrument cluster, power windows, power locks, mirrors, wipers, horn, audio system, climate control, airbags, anti-theft system, body control module (BCM), powertrain control module (PCM). Body And Trim: Interior trim, exterior trim, doors, hood, trunk, bumpers, glass, seats, convertible top (if applicable). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication, tune-ups. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics, mechanical diagnostics. Repair: Engine component replacement, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair/replacement, body panel repair. Disassembly And Assembly: Step-by-step instructions for disassembling and reassembling all major vehicle components. Technical Depth Depth: Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text, printable pages. Print Quality Printability: Designed for easy printing of individual sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M112 E32 ML (Supercharged), M112 E32 Configuration: 3.2L (3199cc) SOHC V6 Performance Horsepower Base: 215 hp @ 5700 rpm Torque Base: 229 lb-ft @ 3000-4800 rpm Horsepower Srt-6: 330 hp @ 6000 rpm Torque Srt-6: 330 lb-ft @ 3000-4200 rpm Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) with supercharger (SRT-6) Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) Engine Management ECU: Bosch Motronic ME 2.8 Emission Controls: Dual catalytic converters, oxygen sensors, EGR (on some models). 🔧 Transmission Standard Transmission Type: 6-speed Manual (Getrag G233) Optional Transmission Type: 5-speed Automatic (Mercedes-Benz 5G-TRONIC) Features Automatic Modes: Comfort (C) and Sport (S) modes. Clutch Type Clutch: Single dry plate clutch (manual transmission) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-85 Automatic Transmission Fluid: MB 236.10 specification (e.g., Mobil ATF 220, Pentosin ATF 1) 📐 Dimensions Exterior Length: Approx. 169.1 inches (4300 mm) Width: Approx. 70.5 inches (1790 mm) Height: Approx. 52.5 inches (1333 mm) Wheelbase: Approx. 97.2 inches (2469 mm) Weights Curb Weight Manual: Approx. 3186 lbs (1445 kg) Curb Weight Auto: Approx. 3263 lbs (1480 kg) Curb Weight Srt-6: Approx. 3307 lbs (1500 kg) Gross Vehicle Weight Rating: Approx. 4300 lbs (1950 kg) Cargo Cargo Volume: Approx. 7.4 cubic feet (210 liters) 🛡️ Safety Features Ratings NHTSA Front Impact: Not explicitly rated for all model years, but based on Mercedes-Benz SLK platform, expected to be good. IIHS Side Impact: Not explicitly rated for all model years, but based on Mercedes-Benz SLK platform, expected to be good. Active Features Electronic Stability Program: Standard on most models (ESP). Anti-Lock Braking System: Standard (ABS). Traction Control System: Standard (ASR). Passive Features Airbags: Driver, passenger, side airbags. Rollover Protection: Integrated rollover hoops behind seats. Seatbelts: 3-point safety belts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with optional Boston Acoustics premium sound system. Navigation: Optional factory navigation system available on some models. Driver Assistance Cruise Control: Standard electronic cruise control. Tire Pressure Monitoring: Optional Tire Pressure Monitoring System (TPMS). Connectivity Auxiliary Input: Standard 3.5mm auxiliary audio input jack (on later models/packages). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first. Air Filter Replacement: Every 30,000 miles. Cabin Air Filter Replacement: Every 15,000 miles or 12 months. Spark Plug Replacement: Every 100,000 miles (iridium plugs). Coolant Flush: Every 100,000 miles or 5 years. Fluid Specifications Engine Oil: SAE 0W-40 or 5W-40 Synthetic (API SM or SN) Engine Oil Capacity: Approx. 8.5 quarts (8.0 liters) Coolant: Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Blue (MS-9769 or equivalent) Brake Fluid: DOT 3 or DOT 4. Known Issues Common Problems:...
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Chrysler Crossfire Complete Workshop Service Repair Manual 2004 2005 2006 2007 2008
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Crossfire
Years Covered:
2004, 2005, 2006, 2007, 2008
Codes
Platform:
R170 (Mercedes-Benz SLK-Class)
👋 Introduction
Market Position
Segment:
Sports Car / Grand Tourer
Usp:
Unique blend of American styling with Mercedes-Benz engineering and drivetrain components.
Competitive Analysis
Competitors:
Ford Mustang, Chevrolet Camaro, Pontiac GTO, Nissan 350Z, Mazda RX-8, BMW Z4.
Key Features
Design Philosophy:
Distinctive long hood, short deck, and aggressive styling inspired by classic American muscle cars and European sports cars.
Drivetrain Basis:
Leveraged Mercedes-Benz R170 SLK platform, including suspension, steering, and powertrain components.
Performance Variants:
High-performance SRT-6 variant with a supercharged engine and enhanced aerodynamics.
📋 Manual Details
Coverage Areas
Engine Coverage:
3.2L V6 (SOHC, Supercharged)
Transmission Coverage:
6-speed Manual, 5-speed Automatic
Trim Levels Covered:
Base, Limited, SRT-6
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine control module (ECM), transmission (manual and automatic), clutch, differential, drive axles.
Chassis:
Suspension (front and rear), steering system, brakes (hydraulic, ABS, ESP), wheels, tires, body structure.
Electrical:
Battery, charging system, starting system, lighting system, instrument cluster, power windows, power locks, mirrors, wipers, horn, audio system, climate control, airbags, anti-theft system, body control module (BCM), powertrain control module (PCM).
Body And Trim:
Interior trim, exterior trim, doors, hood, trunk, bumpers, glass, seats, convertible top (if applicable).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication, tune-ups.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics, mechanical diagnostics.
Repair:
Engine component replacement, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair/replacement, body panel repair.
Disassembly And Assembly:
Step-by-step instructions for disassembling and reassembling all major vehicle components.
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable text, printable pages.
Print Quality
Printability:
Designed for easy printing of individual sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M112 E32 ML (Supercharged), M112 E32
Configuration:
3.2L (3199cc) SOHC V6
Performance
Horsepower Base:
215 hp @ 5700 rpm
Torque Base:
229 lb-ft @ 3000-4800 rpm
Horsepower Srt-6:
330 hp @ 6000 rpm
Torque Srt-6:
330 lb-ft @ 3000-4200 rpm
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI) with supercharger (SRT-6)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
Engine Management
ECU:
Bosch Motronic ME 2.8
Emission Controls:
Dual catalytic converters, oxygen sensors, EGR (on some models).
🔧 Transmission
Standard
Transmission Type:
6-speed Manual (Getrag G233)
Optional
Transmission Type:
5-speed Automatic (Mercedes-Benz 5G-TRONIC)
Features
Automatic Modes:
Comfort (C) and Sport (S) modes.
Clutch Type
Clutch:
Single dry plate clutch (manual transmission)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-85
Automatic Transmission Fluid:
MB 236.10 specification (e.g., Mobil ATF 220, Pentosin ATF 1)
📐 Dimensions
Exterior
Length:
Approx. 169.1 inches (4300 mm)
Width:
Approx. 70.5 inches (1790 mm)
Height:
Approx. 52.5 inches (1333 mm)
Wheelbase:
Approx. 97.2 inches (2469 mm)
Weights
Curb Weight Manual:
Approx. 3186 lbs (1445 kg)
Curb Weight Auto:
Approx. 3263 lbs (1480 kg)
Curb Weight Srt-6:
Approx. 3307 lbs (1500 kg)
Gross Vehicle Weight Rating:
Approx. 4300 lbs (1950 kg)
Cargo
Cargo Volume:
Approx. 7.4 cubic feet (210 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated for all model years, but based on Mercedes-Benz SLK platform, expected to be good.
IIHS Side Impact:
Not explicitly rated for all model years, but based on Mercedes-Benz SLK platform, expected to be good.
Active Features
Electronic Stability Program:
Standard on most models (ESP).
Anti-Lock Braking System:
Standard (ABS).
Traction Control System:
Standard (ASR).
Passive Features
Airbags:
Driver, passenger, side airbags.
Rollover Protection:
Integrated rollover hoops behind seats.
Seatbelts:
3-point safety belts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional Boston Acoustics premium sound system.
Navigation:
Optional factory navigation system available on some models.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Tire Pressure Monitoring:
Optional Tire Pressure Monitoring System (TPMS).
Connectivity
Auxiliary Input:
Standard 3.5mm auxiliary audio input jack (on later models/packages).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first.
Air Filter Replacement:
Every 30,000 miles.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 100,000 miles (iridium plugs).
Coolant Flush:
Every 100,000 miles or 5 years.
Fluid Specifications
Engine Oil:
SAE 0W-40 or 5W-40 Synthetic (API SM or SN)
Engine Oil Capacity:
Approx. 8.5 quarts (8.0 liters)
Coolant:
Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Blue (MS-9769 or equivalent)
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Oil leaks from valve covers and oil cooler seals, supercharger belt wear, HVAC blower motor issues, potential for rodent damage to wiring harnesses in less-used vehicles, early model door handle failures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler (part of DaimlerChrysler at the time of production).
Model Evolution
Conception:
Conceived as a halo vehicle to inject excitement into the Chrysler lineup, with styling cues from the 1950s Chrysler 300 letter series.
Platform Sharing:
Developed in collaboration with Mercedes-Benz, utilizing the R170 SLK platform and many of its components.
Production
Start Year:
2004
End Year:
2008
Manufacturing Location:
Graz, Austria (Magna Steyr)
Total Units Produced:
Approximately 65,000 units globally.
🏆 Awards & Recognition
Recognitions
Design Awards:
Received praise for its distinctive styling and retro-futuristic design.
Ratings
Reliability Ratings:
Varies by model year and specific components, but generally considered reliable due to Mercedes-Benz engineering. Some owners report higher than average repair costs due to specialized parts.
Certifications
Emissions Standards:
Meets U.S. EPA and CARB emissions standards for its respective model years.
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