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Chrysler Sebring Sedan 2004-2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Sedan Years Covered: 2004, 2005, 2006 Codes Chassis Codes: JS 27 (Sebring Sedan) 👋 Introduction Market Position Market Segment: Mid-size sedan, popular with families and commuters seeking practical transportation. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu, Nissan Altima. Key Features Model Highlights: Offered comfortable seating, decent fuel economy, and a range of available engines. The sedan body style provided practicality for everyday use. 📋 Manual Details Coverage Areas Coverage Summary: Comprehensive service and repair for 2004-2006 Chrysler Sebring Sedan, including all major mechanical, electrical, and body systems. Page Count Estimated Page Count: 1500-2500+ (typical for comprehensive service manuals of this era) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (likely PDF, as per common sales descriptions; verify with seller for physical copy) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Drivetrain (FWD), Automatic Transmissions (40TE/41TE). Chassis: Suspension (Front & Rear), Steering System, Brakes (Front Disc, Rear Disc), Wheels & Tires. Electrical: Battery, Charging System, Ignition System, Starting System, Lighting, Instrumentation, HVAC Controls, Power Accessories, Body Control Modules (BCM), Anti-lock Braking System (ABS), Restraint Systems (Airbag). Body: Body Structure, Exterior Trim, Doors, Hood, Trunk, Interior Trim, Seats, Glass, Wiper/Washer System. Climate Control: Manual and automatic HVAC systems, refrigerant handling, A/C compressor, blower motor, climate control modules, actuators. Instrumentation And Gauges: Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, instrument cluster removal and service. Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Top-offs, Belt Inspections & Replacement, Brake Pad/Rotor Service, Tire Rotation. Diagnostics: Troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation and resolution, Component testing procedures, Wiring diagrams for electrical systems. Repair Rebuild: Engine overhaul and component replacement, Transmission overhaul and component replacement, Suspension and steering component replacement, Brake system component replacement, Electrical component repair and replacement, Body panel repair and replacement. Special Procedures: Torque specifications for critical fasteners, Component disassembly and assembly sequences, Diagnostic tool usage (e.g., DRB III scanner for Chrysler specific codes), Body alignment procedures. Troubleshooting Methodology: Includes diagnostic flowcharts, symptom-based troubleshooting, and specific component testing procedures. Technical Depth Depth: Factory-level diagnostic and repair procedures, detailed component specifications, torque values, wiring diagrams, and troubleshooting charts. Suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format Details: Likely a searchable PDF document. Quality of scans or digital formatting can vary; look for high-resolution and clearly readable text and diagrams. Print Quality Print Quality Expectation: If physical, expect professional printing with clear diagrams and text. If digital, high-resolution images and searchable text are ideal. Binding Type Binding Type Physical: If a physical copy, typically spiral-bound or perfect-bound for durability in a workshop environment. Paper Type Paper Type Physical: If a physical copy, usually printed on durable, slightly heavier paper stock to withstand shop use. Completeness Manual Completeness Level: Factory level, covering all systems from minor maintenance to major overhaul and diagnostics. Includes wiring diagrams and component locations. ⚙️ Engine Specifications Primary Engine Engine 2 0 L: 2.0L DOHC I4 (Naturally Aspirated, Code: EDZ) - Approx. 130-135 HP, 130-135 lb-ft torque. (Less common in North America for these years, but possible in some markets). Engine 2 4 L: 2.4L DOHC I4 (Naturally Aspirated, Code: EDZ/EDT) - Approx. 150 HP, 160 lb-ft torque. (Most common engine). Engine 2 7 L: 2.7L SOHC V6 (Naturally Aspirated, Code: EER) - Approx. 180-190 HP, 190-200 lb-ft torque. (Optional for enhanced performance). Engine 3 5 L: 3.5L SOHC V6 (Naturally Aspirated, Code: EGJ/EGW) - Approx. 200-230 HP, 220-240 lb-ft torque. (Optional for performance, shared with other DaimlerChrysler models). Performance Fuel Type: Unleaded Gasoline (Octane rating typically 87 for I4, 89 recommended for V6). Fuel System Injection Type: Electronic Multi-Point Fuel Injection (MPI). 🔧 Transmission Standard Standard Transmission: Typically a 4-speed automatic transmission. Front-Wheel Drive (FWD) configuration. Optional Optional Transmission: Manual transmission was available on some engine variants, particularly the 4-cylinder models, though less common in the US market for these years. Features Automatic Transmission Codes: 40TE/41TE (for 4-cylinder engines), 42LE (for V6 engines). 📐 Dimensions Exterior Wheelbase: Approx. 109.7 inches (2786 mm) Length: Approx. 193.0 inches (4902 mm) Width: Approx. 70.4 inches (1788 mm) Height: Approx. 57.2 inches (1453 mm) Interior Passenger Volume: Approx. 99.0 cubic feet (2804 L) Cargo Trunk Volume: Approx. 15.9 cubic feet (450 L) Weights Curb Weight: Approx. 3200-3500 lbs (1451-1588 kg), depending on engine and trim. 🛡️ Safety Features Ratings NHTSA Front Crash Test: Good (typically for driver and passenger in frontal impact for models of this era, though specific year ratings should be confirmed via NHTSA). IIHS Side Impact Test: Acceptable or Good (depending on specific year and configuration; verify with IIHS for precise ratings). Active Features ABS: Standard Anti-lock Braking System (ABS) on most...
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Chrysler Sebring Sedan 2004-2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring Sedan
Years Covered:
2004, 2005, 2006
Codes
Chassis Codes:
JS 27 (Sebring Sedan)
👋 Introduction
Market Position
Market Segment:
Mid-size sedan, popular with families and commuters seeking practical transportation.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu, Nissan Altima.
Key Features
Model Highlights:
Offered comfortable seating, decent fuel economy, and a range of available engines. The sedan body style provided practicality for everyday use.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service and repair for 2004-2006 Chrysler Sebring Sedan, including all major mechanical, electrical, and body systems.
Page Count
Estimated Page Count:
1500-2500+ (typical for comprehensive service manuals of this era)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, as per common sales descriptions; verify with seller for physical copy)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Drivetrain (FWD), Automatic Transmissions (40TE/41TE).
Chassis:
Suspension (Front & Rear), Steering System, Brakes (Front Disc, Rear Disc), Wheels & Tires.
Electrical:
Battery, Charging System, Ignition System, Starting System, Lighting, Instrumentation, HVAC Controls, Power Accessories, Body Control Modules (BCM), Anti-lock Braking System (ABS), Restraint Systems (Airbag).
Body:
Body Structure, Exterior Trim, Doors, Hood, Trunk, Interior Trim, Seats, Glass, Wiper/Washer System.
Climate Control:
Manual and automatic HVAC systems, refrigerant handling, A/C compressor, blower motor, climate control modules, actuators.
Instrumentation And Gauges:
Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, instrument cluster removal and service.
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Top-offs, Belt Inspections & Replacement, Brake Pad/Rotor Service, Tire Rotation.
Diagnostics:
Troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation and resolution, Component testing procedures, Wiring diagrams for electrical systems.
Repair Rebuild:
Engine overhaul and component replacement, Transmission overhaul and component replacement, Suspension and steering component replacement, Brake system component replacement, Electrical component repair and replacement, Body panel repair and replacement.
Special Procedures:
Torque specifications for critical fasteners, Component disassembly and assembly sequences, Diagnostic tool usage (e.g., DRB III scanner for Chrysler specific codes), Body alignment procedures.
Troubleshooting Methodology:
Includes diagnostic flowcharts, symptom-based troubleshooting, and specific component testing procedures.
Technical Depth
Depth:
Factory-level diagnostic and repair procedures, detailed component specifications, torque values, wiring diagrams, and troubleshooting charts. Suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format Details:
Likely a searchable PDF document. Quality of scans or digital formatting can vary; look for high-resolution and clearly readable text and diagrams.
Print Quality
Print Quality Expectation:
If physical, expect professional printing with clear diagrams and text. If digital, high-resolution images and searchable text are ideal.
Binding Type
Binding Type Physical:
If a physical copy, typically spiral-bound or perfect-bound for durability in a workshop environment.
Paper Type
Paper Type Physical:
If a physical copy, usually printed on durable, slightly heavier paper stock to withstand shop use.
Completeness
Manual Completeness Level:
Factory level, covering all systems from minor maintenance to major overhaul and diagnostics. Includes wiring diagrams and component locations.
⚙️ Engine Specifications
Primary Engine
Engine 2 0 L:
2.0L DOHC I4 (Naturally Aspirated, Code: EDZ) - Approx. 130-135 HP, 130-135 lb-ft torque. (Less common in North America for these years, but possible in some markets).
Engine 2 4 L:
2.4L DOHC I4 (Naturally Aspirated, Code: EDZ/EDT) - Approx. 150 HP, 160 lb-ft torque. (Most common engine).
Engine 2 7 L:
2.7L SOHC V6 (Naturally Aspirated, Code: EER) - Approx. 180-190 HP, 190-200 lb-ft torque. (Optional for enhanced performance).
Engine 3 5 L:
3.5L SOHC V6 (Naturally Aspirated, Code: EGJ/EGW) - Approx. 200-230 HP, 220-240 lb-ft torque. (Optional for performance, shared with other DaimlerChrysler models).
Performance
Fuel Type:
Unleaded Gasoline (Octane rating typically 87 for I4, 89 recommended for V6).
Fuel System
Injection Type:
Electronic Multi-Point Fuel Injection (MPI).
🔧 Transmission
Standard
Standard Transmission:
Typically a 4-speed automatic transmission. Front-Wheel Drive (FWD) configuration.
Optional
Optional Transmission:
Manual transmission was available on some engine variants, particularly the 4-cylinder models, though less common in the US market for these years.
Features
Automatic Transmission Codes:
40TE/41TE (for 4-cylinder engines), 42LE (for V6 engines).
📐 Dimensions
Exterior
Wheelbase:
Approx. 109.7 inches (2786 mm)
Length:
Approx. 193.0 inches (4902 mm)
Width:
Approx. 70.4 inches (1788 mm)
Height:
Approx. 57.2 inches (1453 mm)
Interior
Passenger Volume:
Approx. 99.0 cubic feet (2804 L)
Cargo
Trunk Volume:
Approx. 15.9 cubic feet (450 L)
Weights
Curb Weight:
Approx. 3200-3500 lbs (1451-1588 kg), depending on engine and trim.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Good (typically for driver and passenger in frontal impact for models of this era, though specific year ratings should be confirmed via NHTSA).
IIHS Side Impact Test:
Acceptable or Good (depending on specific year and configuration; verify with IIHS for precise ratings).
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most trims.
Traction Control:
Optional Traction Control System (TCS) available on some models.
Passive Features
Airbags:
Frontal airbags for driver and passenger; optional side-impact airbags available on higher trims.
Seatbelts:
Three-point seat belts with pretensioners for front occupants, LATCH child seat anchors.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Optional Infinity sound system, satellite radio compatibility (Sirius).
Navigation:
Optional factory navigation system was available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control on most trims.
Connectivity
Power Outlets:
12V power outlets for accessory charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on oil type (conventional vs. synthetic) and driving conditions. Refer to manual for precise recommendations.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Cabin Air Filter:
Inspect annually, replace every 15,000-30,000 miles or as needed.
Spark Plugs:
I4 engines: Replace every 100,000 miles (Double Platinum). V6 engines: Replace every 100,000 miles (Platinum).
Transmission Fluid:
Inspect every 30,000 miles, change fluid and filter every 60,000-100,000 miles. Refer to manual for specific transmission type.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (check manual for specific engine and temperature range recommendations).
Coolant Type:
Chrysler/Dodge/Plymouth HOAT (Hybrid Organic Acid Technology) coolant, typically purple or orange. Pre-diluted 50/50 mix.
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid, Type 9602) for 40TE/41TE and 42LE transmissions.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check reservoir cap or manual).
Known Issues
Engine Mounts:
Engine mounts can degrade over time, leading to vibration and noise.
Suspension:
Worn ball joints, tie rod ends, and struts can cause noise and steering issues. Rear trailing arm bushings are also a common wear item.
Transmission Shifting:
Some models may exhibit rough shifting or solenoid issues in the automatic transmission. ATF+4 fluid changes are critical.
Power Windows:
Window regulators and motors can fail, causing windows to stop working or drop.
Body Rust:
Corrosion can affect wheel wells, rocker panels, and rear quarter panels, especially in rust-belt regions.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history in the automotive industry, known for innovation and a range of vehicles from executive sedans to minivans.
Model Evolution
Sebrings Lineage:
The Sebring nameplate has been used by Chrysler on various models, including coupes and convertibles. The 2001-2006 generation (JS platform) saw the introduction and refinement of the sedan body style.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA (for the sedan body style).
Production Period:
This generation of the Sebring Sedan was produced from the 2001 model year through the 2006 model year.
🏆 Awards & Recognition
Recognitions
Consumer Ratings:
Generally received moderate consumer ratings for its class during its production run, often praised for comfort and value, but criticized for some interior material quality and less engaging driving dynamics compared to some rivals.
Ratings
Jd Power Initial Quality:
Ratings varied by year and specific model; generally in the average to below-average range for its segment compared to top competitors.
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