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Yamaha BRUIN 350 400 Service Repair Manual 2004-2006

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๐Ÿท๏ธ Basic Information Identification Make: Yamaha Model: Bruin Model Variant: 350 4x4 Model Variant Secondary: 400 (Implied by title context, though 350 is primary) Codes Product Id: Yamaha-Bruin-350-400-Service-Repair-Manual-2004-2006 ๐Ÿ‘‹ Introduction Market Position Segment: Utility ATV (All-Terrain Vehicle) Target Audience: Recreational riders, farmers, hunters, utility users Competitive Analysis Key Competitors: Honda FourTrax, Suzuki King Quad, Polaris Sportsman, Kawasaki Prairie Key Features Atv Features: 4x4 drivetrain, automatic transmission, independent front suspension (IFS), reliable engine Manual Value Proposition Quality Claim: BEST manuals on Tradebit, buy with confidence, not incomplete cheap versions Comparison: Similar to Factory Workshop Manuals or CDROM Manuals used in repair shops ๐Ÿ“‹ Manual Details Coverage Areas Coverage Years: 2004, 2005, 2006 Product Type: Service Repair Manual Specific Models Covered: Yamaha Bruin 350 4x4 (YFM350) Page Count Estimated Page Count: Extensive (Typical factory manuals for this era are 300-500+ pages) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download File Format File Format: PDF Searchability: Likely text-searchable if professionally scanned Printability: Printable Print Quality Scan Quality: Varies by source, 'BEST manuals on Tradebit' implies good quality Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, inspection, timing, lubrication, cooling system Fuel System: Carburetor tuning, cleaning, rebuilding, fuel pump, fuel lines, fuel tank Ignition System: Ignition coil, CDI unit, spark plug, timing, troubleshooting Transmission Drivetrain: Automatic transmission (V-belt type), clutch, gear selection, final drive, driveshafts, CV joints Suspension Steering: Front and rear suspension components, shock absorbers, steering knuckles, tie rods, wheel alignment Brakes: Hydraulic brake system, front and rear calipers, brake discs, master cylinder, brake lines, bleeding procedures Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting, switches, fuses, relays, troubleshooting electrical faults Chassis Frame: Frame inspection, repair, body panels, fenders, seats Cooling System: Radiator, fan, hoses, coolant, thermostat operation Exhaust System: Muffler, exhaust pipe, heat shields Wheels Tires: Tire pressure, wheel nut torque, wheel bearing replacement Procedures Included Maintenance: Oil change, filter replacement, spark plug service, air filter cleaning/replacement, brake pad inspection/replacement, chain adjustment (if applicable), general lubrication Troubleshooting: Diagnostic charts, common problem identification and solutions for all major systems Repair: Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly Overhaul: Complete engine rebuild procedures, transmission overhaul Diagnostics: Component testing, electrical system diagnostics, fuel system testing Technical Depth Depth: Comprehensive (Factory level detail for professionals and advanced DIYers) Detail Level: Detailed specifications, torque values, clearances, diagnostic procedures โš™๏ธ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC, 2-Valve Engine Displacement: 348cc (for 350 model) Bore X Stroke: 83 mm x 64.5 mm (Typical for 350cc class Yamaha, exact spec confirmed in manual) Cooling System: Liquid-cooled Performance Horsepower: Approx. 20-22 HP (Varies by tuning and specific model year) Torque: Approx. 27 Nm @ 5500 RPM (Varies by tuning and specific model year) Fuel System Fuel Delivery: Carburetor (Teikei Y28P or similar, confirmed in manual) Fuel Type: Unleaded gasoline, 87 octane (minimum) Lubrication Oil Type: Yamalube 4 (or equivalent API SG or higher, SAE 10W-30 or 20W-40 based on temperature) Oil Capacity: Approx. 1.8 L (1.9 US qt) with filter change (exact spec in manual) Ignition Spark Plug Type: NGK CR7E or Denso U22FSR-U (Typical, confirm in manual) Spark Plug Gap: 0.6-0.7 mm (0.024-0.028 in) (Typical, confirm in manual) ๐Ÿ”ง Transmission Standard Transmission Type: Automatic (Yamaha Constant Velocity Transmission - YCC-V) with Ultramaticยฎ system Drive Modes: 2WD/4WD selector with locking front differential Gear Selection: Forward (H/L), Neutral, Reverse Features Engine Braking: Strong engine braking provided by the CVT system Final Drive: Shaft drive with sealed u-joint Fluid Specifications Transmission Oil Type: Yamaha"G" Gear Oil or equivalent API GL-4 SAE 80W (for final drive gearbox) Transmission Oil Capacity: Approx. 0.18 L (0.19 US qt) for final drive (confirm in manual) ๐Ÿ“ Dimensions Exterior Length: Approx. 76.2 inches (1935 mm) Width: Approx. 43.7 inches (1110 mm) Height: Approx. 45.3 inches (1150 mm) Wheelbase: Approx. 49.6 inches (1260 mm) Ground Clearance: Approx. 10.1 inches (257 mm) Weights Dry Weight: Approx. 562 lbs (255 kg) Wet Weight: Approx. 591 lbs (268 kg) (with all fluids) Cargo Front Rack Capacity: Approx. 88 lbs (40 kg) Rear Rack Capacity: Approx. 176 lbs (80 kg) Towing Capacity: Approx. 1100 lbs (500 kg) Trailer Tongue Weight: Approx. 110 lbs (50 kg) Wheels Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheel Bolt Pattern: 4x110 mm (Standard for many Yamaha ATVs) ๐Ÿ›ก๏ธ Safety Features Ratings Atv Safety Standards: Compliant with ANSI/SVIA standards (as applicable to the era) Active Features Braking System: Hydraulic disc brakes front and rear, parking brake Passive Features Lighting: Dual 30W halogen headlights, 8W taillight/stoplight Handlebars: Ergonomic handlebars with hand guards (typical) Throttle Limiter: Adjustable throttle stop for new riders (often included) ๐Ÿ’ก Technology Features Infotainment Infotainment System: Basic analog gauge cluster (speedometer, odometer,...
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Yamaha BRUIN 350 400 Service Repair Manual 2004-2006Yamaha BRUIN 350 400 Service Repair Manual 2004-2006Yamaha BRUIN 350 400 Service Repair Manual 2004-2006Yamaha BRUIN 350 400 Service Repair Manual 2004-2006
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
Bruin
Model Variant:
350 4x4
Model Variant Secondary:
400 (Implied by title context, though 350 is primary)
Codes
Product Id:
Yamaha-Bruin-350-400-Service-Repair-Manual-2004-2006
๐Ÿ‘‹ Introduction
Market Position
Segment:
Utility ATV (All-Terrain Vehicle)
Target Audience:
Recreational riders, farmers, hunters, utility users
Competitive Analysis
Key Competitors:
Honda FourTrax, Suzuki King Quad, Polaris Sportsman, Kawasaki Prairie
Key Features
Atv Features:
4x4 drivetrain, automatic transmission, independent front suspension (IFS), reliable engine
Manual Value Proposition
Quality Claim:
BEST manuals on Tradebit, buy with confidence, not incomplete cheap versions
Comparison:
Similar to Factory Workshop Manuals or CDROM Manuals used in repair shops
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Years:
2004, 2005, 2006
Product Type:
Service Repair Manual
Specific Models Covered:
Yamaha Bruin 350 4x4 (YFM350)
Page Count
Estimated Page Count:
Extensive (Typical factory manuals for this era are 300-500+ pages)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
File Format
File Format:
PDF
Searchability:
Likely text-searchable if professionally scanned
Printability:
Printable
Print Quality
Scan Quality:
Varies by source, 'BEST manuals on Tradebit' implies good quality
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, assembly, inspection, timing, lubrication, cooling system
Fuel System:
Carburetor tuning, cleaning, rebuilding, fuel pump, fuel lines, fuel tank
Ignition System:
Ignition coil, CDI unit, spark plug, timing, troubleshooting
Transmission Drivetrain:
Automatic transmission (V-belt type), clutch, gear selection, final drive, driveshafts, CV joints
Suspension Steering:
Front and rear suspension components, shock absorbers, steering knuckles, tie rods, wheel alignment
Brakes:
Hydraulic brake system, front and rear calipers, brake discs, master cylinder, brake lines, bleeding procedures
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting, switches, fuses, relays, troubleshooting electrical faults
Chassis Frame:
Frame inspection, repair, body panels, fenders, seats
Cooling System:
Radiator, fan, hoses, coolant, thermostat operation
Exhaust System:
Muffler, exhaust pipe, heat shields
Wheels Tires:
Tire pressure, wheel nut torque, wheel bearing replacement
Procedures Included
Maintenance:
Oil change, filter replacement, spark plug service, air filter cleaning/replacement, brake pad inspection/replacement, chain adjustment (if applicable), general lubrication
Troubleshooting:
Diagnostic charts, common problem identification and solutions for all major systems
Repair:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly
Overhaul:
Complete engine rebuild procedures, transmission overhaul
Diagnostics:
Component testing, electrical system diagnostics, fuel system testing
Technical Depth
Depth:
Comprehensive (Factory level detail for professionals and advanced DIYers)
Detail Level:
Detailed specifications, torque values, clearances, diagnostic procedures
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, SOHC, 2-Valve
Engine Displacement:
348cc (for 350 model)
Bore X Stroke:
83 mm x 64.5 mm (Typical for 350cc class Yamaha, exact spec confirmed in manual)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 20-22 HP (Varies by tuning and specific model year)
Torque:
Approx. 27 Nm @ 5500 RPM (Varies by tuning and specific model year)
Fuel System
Fuel Delivery:
Carburetor (Teikei Y28P or similar, confirmed in manual)
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Lubrication
Oil Type:
Yamalube 4 (or equivalent API SG or higher, SAE 10W-30 or 20W-40 based on temperature)
Oil Capacity:
Approx. 1.8 L (1.9 US qt) with filter change (exact spec in manual)
Ignition
Spark Plug Type:
NGK CR7E or Denso U22FSR-U (Typical, confirm in manual)
Spark Plug Gap:
0.6-0.7 mm (0.024-0.028 in) (Typical, confirm in manual)
๐Ÿ”ง Transmission
Standard
Transmission Type:
Automatic (Yamaha Constant Velocity Transmission - YCC-V) with Ultramaticยฎ system
Drive Modes:
2WD/4WD selector with locking front differential
Gear Selection:
Forward (H/L), Neutral, Reverse
Features
Engine Braking:
Strong engine braking provided by the CVT system
Final Drive:
Shaft drive with sealed u-joint
Fluid Specifications
Transmission Oil Type:
Yamaha"G" Gear Oil or equivalent API GL-4 SAE 80W (for final drive gearbox)
Transmission Oil Capacity:
Approx. 0.18 L (0.19 US qt) for final drive (confirm in manual)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 76.2 inches (1935 mm)
Width:
Approx. 43.7 inches (1110 mm)
Height:
Approx. 45.3 inches (1150 mm)
Wheelbase:
Approx. 49.6 inches (1260 mm)
Ground Clearance:
Approx. 10.1 inches (257 mm)
Weights
Dry Weight:
Approx. 562 lbs (255 kg)
Wet Weight:
Approx. 591 lbs (268 kg) (with all fluids)
Cargo
Front Rack Capacity:
Approx. 88 lbs (40 kg)
Rear Rack Capacity:
Approx. 176 lbs (80 kg)
Towing Capacity:
Approx. 1100 lbs (500 kg)
Trailer Tongue Weight:
Approx. 110 lbs (50 kg)
Wheels Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheel Bolt Pattern:
4x110 mm (Standard for many Yamaha ATVs)
๐Ÿ›ก๏ธ Safety Features
Ratings
Atv Safety Standards:
Compliant with ANSI/SVIA standards (as applicable to the era)
Active Features
Braking System:
Hydraulic disc brakes front and rear, parking brake
Passive Features
Lighting:
Dual 30W halogen headlights, 8W taillight/stoplight
Handlebars:
Ergonomic handlebars with hand guards (typical)
Throttle Limiter:
Adjustable throttle stop for new riders (often included)
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Basic analog gauge cluster (speedometer, odometer, fuel gauge, warning lights)
Driver Assistance
Electronic Power Steering:
Available on some higher-spec models (e.g., Bruin 350 EPS); manual will detail its diagnostics and service
Connectivity
Connectivity Features:
None (This is a utility ATV from the mid-2000s, designed for function over digital features)
๐Ÿ”ง Maintenance
Service Intervals
Initial Service:
First service typically at 100 km or 1 month (check break-in recommendations in manual)
Engine Oil Change:
Every 1000 km or 6 months (whichever comes first), or more frequently under severe use
Oil Filter Replacement:
At every engine oil change
Air Filter Cleaning:
Every 500 km or 6 months (more frequently in dusty conditions)
Spark Plug Inspection:
Every 1000 km or 12 months
Brake Fluid Check:
Every 1000 km or 12 months, replace every 24 months or as needed
Coolant Replacement:
Every 24 months or 2000 km (confirm in manual)
Fluid Specifications
Coolant Type:
High-quality ethylene glycol-based antifreeze, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
CV joint boots, wheel bearings, brake pads, starter brushes (typical for ATVs of this age)
Potential Problems:
Carburetor jetting issues in certain altitudes/conditions, occasional CVT belt wear, charging system output (all addressable with this manual)
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation
Brand Reputation:
Globally recognized for reliability, performance, and innovation in powersports
Model Evolution
Bruin Lineage:
The Bruin succeeded models like the Wolverine and paved the way for newer utility ATVs, emphasizing comfort and accessibility
Key Innovations:
Featured Yamaha's Ultramaticยฎ CVT and Electric Power Steering (EPS) on some higher-trim models (though not explicitly stated for base 350, manual may cover variants).
Production
Production Period:
The Bruin 350 was produced from approximately 2004 to 2006, before being largely replaced by the Grizzly line's 350cc offerings.
Manufacturing Location:
Likely manufactured in Japan or North America by Yamaha
๐Ÿ† Awards & Recognition
Recognitions
Industry Awards:
No specific major awards for the Bruin 350 are widely documented, but it was recognized for its balanced utility and performance in its class.
Ratings
Consumer Reviews:
Generally well-regarded for reliability and ease of use, praised for its independent front suspension offering a smoother ride compared to some peers.
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