2004-2007 TRX400FA FourTrax Rancher Service Repair Manual
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🏷️ Basic Information Identification Make: Honda Model: FourTrax Rancher TRX400FA/FGA Model Years Covered: 2004-2007 Product Type: Service Repair Manual 👋 Introduction Market Position Target Audience: Professional mechanics, ATV technicians, and experienced DIY owners. Competitive Analysis Value Proposition: Provides the most complete service and repair information available, ensuring accurate and efficient repairs. Key Features Content Density: High volume of pages (514) and detailed content across numerous technical areas. Usability: User-friendly PDF format with clickable chapters and unrestricted printing/saving. 📋 Manual Details Coverage Areas Comprehensive Repair: Complete tear down and rebuild, maintenance, troubleshooting, diagnostics. Diagnostic Procedures: Troubleshooting section for identifying and resolving common issues. Maintenance Procedures: Scheduled maintenance, lubrication, fuel system service, engine upkeep. Page Count Number Of Pages: 514 Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder, head, valve, camshaft, cylinder/piston, crankshaft. Transmission Drivetrain: Centrifugal clutch, alternator/starter clutch, sub-transmission/gearshift linkage, automatic transmission, front driving mechanism, rear driving mechanism, selectable 4WD system, HONDAMATIC. Chassis Suspension Steering: Frame/body panels/exhaust system, front wheel/suspension/steering, rear wheel/suspension, brake system. Electrical Ignition Charging: Battery/charging system, ignition system, electric starter, lights/meters/switches, wiring diagram. Fuel System: Fuel system. Procedures Included Disassembly Assembly: Complete tear down and rebuild procedures for major components. Troubleshooting Diagnostics: Detailed troubleshooting guides for identifying and resolving mechanical and electrical issues. Routine Maintenance: Routine maintenance procedures, service intervals, lubrication schedules. Technical Depth Depth: Highly detailed, suitable for professional mechanics and technicians; covers complete rebuilds. Visual Aids Diagrams Illustrations: Includes pictures and part diagrams to assist with repairs and identification. 📊 Manual Specifications File Format File Type: PDF File Size: 56 MB Print Quality Printability: Printable without restrictions. File Organization Navigation: Clickable chapters for easy navigation. Storage Usage Saving Options: Saving and burning to disc allowed. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, OHV, TRX350FE/FM/TE/TM engine (Note: While the product name mentions TRX400FA/FGA, the manual's listed sections align closely with Honda's TRX350 family, which often share service information, and it's critical to verify specific engine details against the actual manual. The TRX400FA/FGA likely utilizes a 397cc single-cylinder engine). Engine Displacement: Approximately 397cc for TRX400FA/FGA (exact specification depends on specific engine variant and is detailed within the manual). Performance Horsepower Torque: Specific horsepower and torque figures for the 2004-2007 TRX400FA/FGA are detailed in the manual, typically in the General Information or Engine Specifications sections. Fuel System Fuel Delivery: Carburetor (details and specifications in the Fuel System section). Lubrication Oil Type: Specific Honda-recommended oil viscosity and API service classification will be detailed in the Lubrication System section. 🔧 Transmission Standard Transmission Type: Automatic Transmission (HONDAMATIC) with selectable 4WD (TRX400FA) and manual transmission (TRX400FGA) variants exist. The manual covers the HONDAMATIC system. Features Drive Modes: Selectable 4WD system, likely with 2WD/4WD engagement mechanisms detailed. Maintenance Transmission Fluid: Specifications for transmission fluid type and capacity are provided in the appropriate sections (e.g., Automatic Transmission, Maintenance). 📐 Dimensions Exterior Overall Dimensions: Specific dimensions (Length, Width, Height, Wheelbase) for the 2004-2007 TRX400FA/FGA are detailed in the Frame/Body Panels section or General Information. Weights Curb Weight: Curb weight figures for different configurations are typically found in the General Information section. 🛡️ Safety Features Active Features Braking System: Front and rear brake system details, including hydraulic disc brake operation and maintenance. Passive Features Lighting: Headlights, taillights, and indicator functionality covered in the Lights/Meters/Switches section. 💡 Technology Features Infotainment Display Features: Features a multi-function LCD meter displaying speed, odometer, trip meter, fuel gauge, and gear position indicator. Driver Assistance 4Wd System: Selectable 4WD system allowing the rider to choose between 2WD and 4WD for different terrain conditions. Electrical System Lighting Controls: Integrated controls for headlights, taillights, and potentially auxiliary lighting if equipped. 🔧 Maintenance Service Intervals Engine Oil Change: Specific intervals for engine oil changes (e.g., every 600 miles or 100 hours, whichever comes first) are detailed in the Maintenance section. Air Filter Service: Recommended service intervals for the air filter cleaning/replacement are provided. Fluid Specifications Engine Oil Viscosity: Recommended oil viscosity grade (e.g., SAE 10W-30) and API classification will be in the manual. Coolant Type: If applicable, the type of coolant and mixture ratio will be specified. Known Issues Common Wear Items: The manual's troubleshooting section can highlight common wear points and potential issues, such as brake component wear, suspension linkage wear, and electrical connection integrity. Troubleshooting Diagnostic Tips: Includes practical tips for diagnosing starting issues, performance problems, and transmission behavior. 📚 Vehicle History Brand Heritage Honda Atv: Honda's long-standing reputation in ATV manufacturing, known for reliability and innovation. Model Evolution Rancher Line: The Rancher series has been a staple in Honda's utility ATV lineup, evolving to incorporate features like independent front suspension and advanced transmission systems. Production Manufacturing Origin: Honda Powersports products are typically manufactured in Japan and/or the United States. 🏆 Awards & Recognition Recognitions Industry Standing:...
Frame/body panels/exhaust system, front wheel/suspension/steering, rear wheel/suspension, brake system.
Electrical Ignition Charging:
Battery/charging system, ignition system, electric starter, lights/meters/switches, wiring diagram.
Fuel System:
Fuel system.
Procedures Included
Disassembly Assembly:
Complete tear down and rebuild procedures for major components.
Troubleshooting Diagnostics:
Detailed troubleshooting guides for identifying and resolving mechanical and electrical issues.
Routine Maintenance:
Routine maintenance procedures, service intervals, lubrication schedules.
Technical Depth
Depth:
Highly detailed, suitable for professional mechanics and technicians; covers complete rebuilds.
Visual Aids
Diagrams Illustrations:
Includes pictures and part diagrams to assist with repairs and identification.
📊 Manual Specifications
File Format
File Type:
PDF
File Size:
56 MB
Print Quality
Printability:
Printable without restrictions.
File Organization
Navigation:
Clickable chapters for easy navigation.
Storage Usage
Saving Options:
Saving and burning to disc allowed.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, OHV, TRX350FE/FM/TE/TM engine (Note: While the product name mentions TRX400FA/FGA, the manual's listed sections align closely with Honda's TRX350 family, which often share service information, and it's critical to verify specific engine details against the actual manual. The TRX400FA/FGA likely utilizes a 397cc single-cylinder engine).
Engine Displacement:
Approximately 397cc for TRX400FA/FGA (exact specification depends on specific engine variant and is detailed within the manual).
Performance
Horsepower Torque:
Specific horsepower and torque figures for the 2004-2007 TRX400FA/FGA are detailed in the manual, typically in the General Information or Engine Specifications sections.
Fuel System
Fuel Delivery:
Carburetor (details and specifications in the Fuel System section).
Lubrication
Oil Type:
Specific Honda-recommended oil viscosity and API service classification will be detailed in the Lubrication System section.
🔧 Transmission
Standard
Transmission Type:
Automatic Transmission (HONDAMATIC) with selectable 4WD (TRX400FA) and manual transmission (TRX400FGA) variants exist. The manual covers the HONDAMATIC system.
Features
Drive Modes:
Selectable 4WD system, likely with 2WD/4WD engagement mechanisms detailed.
Maintenance
Transmission Fluid:
Specifications for transmission fluid type and capacity are provided in the appropriate sections (e.g., Automatic Transmission, Maintenance).
📐 Dimensions
Exterior
Overall Dimensions:
Specific dimensions (Length, Width, Height, Wheelbase) for the 2004-2007 TRX400FA/FGA are detailed in the Frame/Body Panels section or General Information.
Weights
Curb Weight:
Curb weight figures for different configurations are typically found in the General Information section.
🛡️ Safety Features
Active Features
Braking System:
Front and rear brake system details, including hydraulic disc brake operation and maintenance.
Passive Features
Lighting:
Headlights, taillights, and indicator functionality covered in the Lights/Meters/Switches section.
💡 Technology Features
Infotainment
Display Features:
Features a multi-function LCD meter displaying speed, odometer, trip meter, fuel gauge, and gear position indicator.
Driver Assistance
4Wd System:
Selectable 4WD system allowing the rider to choose between 2WD and 4WD for different terrain conditions.
Electrical System
Lighting Controls:
Integrated controls for headlights, taillights, and potentially auxiliary lighting if equipped.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Specific intervals for engine oil changes (e.g., every 600 miles or 100 hours, whichever comes first) are detailed in the Maintenance section.
Air Filter Service:
Recommended service intervals for the air filter cleaning/replacement are provided.
Fluid Specifications
Engine Oil Viscosity:
Recommended oil viscosity grade (e.g., SAE 10W-30) and API classification will be in the manual.
Coolant Type:
If applicable, the type of coolant and mixture ratio will be specified.
Known Issues
Common Wear Items:
The manual's troubleshooting section can highlight common wear points and potential issues, such as brake component wear, suspension linkage wear, and electrical connection integrity.
Troubleshooting
Diagnostic Tips:
Includes practical tips for diagnosing starting issues, performance problems, and transmission behavior.
📚 Vehicle History
Brand Heritage
Honda Atv:
Honda's long-standing reputation in ATV manufacturing, known for reliability and innovation.
Model Evolution
Rancher Line:
The Rancher series has been a staple in Honda's utility ATV lineup, evolving to incorporate features like independent front suspension and advanced transmission systems.
Production
Manufacturing Origin:
Honda Powersports products are typically manufactured in Japan and/or the United States.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Honda ATVs, including the Rancher line, are consistently recognized for reliability, durability, and capability in the utility and recreational ATV market.
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