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2004-2007 Honda TRX400FA TRX400FGA Fourtrax Rancher ATV Service Repair Workshop Manual (2004 2005 2006 2007)

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🏷️ Basic Information Identification Make: Honda Model: TRX400FA/FGA Fourtrax Rancher AT Model Variant: Fourtrax Rancher AT (TRX400FA), Fourtrax Rancher AT GPScape (TRX400FGA) Product Type: Service Repair Workshop Manual Codes Chassis Codes: TRX400FA, TRX400FGA Engine Codes: Likely TRX400FA/FGA engine codes, though not explicitly stated. 👋 Introduction Market Position Target Audience: Do-it-yourself owners and experienced mechanics seeking factory-level repair information. Competitive Analysis Value Proposition: Provides comprehensive factory service data at a significantly lower cost than official dealership manuals, saving on postage and packaging. Key Features Ease Of Use: Easy-to-read text sections with clear, step-by-step instructions and highly detailed illustrations. Completeness: Covers every single detail of the machine, from routine maintenance to complete disassembly. Information Source: Factory-based service information, ensuring accuracy and completeness. 📋 Manual Details Coverage Areas Years Covered: 2004, 2005, 2006, 2007 Models Covered: TRX400FA Fourtrax Rancher AT, TRX400FGA Fourtrax Rancher AT GPScape Page Count Page Count Estimate: Estimated 300-500 pages based on typical factory service manuals for this era and complexity. Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF Digital Delivery: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head/valve, crankshaft/piston/cylinder, lubrication system, cooling system, fuel system. Drivetrain: Clutch/gearshift linkage, crankcase/transmission. Chassis And Suspension: Frame/body panels/exhaust system, front wheel/suspension/steering, rear wheel/suspension. Braking System: Hydraulic brake system. Electrical System: Alternator/starter clutch, battery/charging system, ignition system, electric starter, lights/meters/switches, wiring diagram. General Maintenance: General information, maintenance, lubrication. Troubleshooting: Troubleshooting guide for common issues. Procedures Included Diagnostic Procedures: Detailed troubleshooting steps and fault code identification (where applicable). Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major components. Maintenance Procedures: Scheduled maintenance tasks, fluid checks, filter replacements, and adjustments. Installation Procedures: Instructions for component installation and adjustment. Technical Depth Depth Of Coverage: Comprehensive, covering complete disassembly and reassembly of the vehicle. Detail Level: High detail with exploded views, diagrams, and specifications for professional mechanics and experienced DIYers. 📊 Manual Specifications File Format File Format: PDF Software Requirements: Adobe PDF Reader, WinZip (or equivalent decompression utility) Print Quality Printability: All pages are printable. Diagram Quality: Top quality diagrams and instructions. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, OHV, 4-valve, 397cc TRX engine (specific engine code not provided, but consistent with this displacement). Bore X Stroke: Typically around 85mm x 70mm for this displacement, though precise figures require manual confirmation. Compression Ratio: Typically around 9.0:1 for this era of Honda engines. Performance Horsepower Estimate: Estimated 20-25 HP (actual figures vary based on specific tuning and exhaust). Torque Estimate: Estimated 25-30 lb-ft (actual figures vary). Fuel System Fuel Delivery: Carburetor (likely Keihin, e.g., CV type). Fuel Type: Unleaded gasoline (Octane Rating: 87 or higher recommended). Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) with electronic advance. Cooling System Cooling Method: Liquid-cooled. Lubrication System Oil Type: Honda 4-stroke ATV oil (e.g., SAE 10W-30 or 10W-40, specific grade confirmed in manual). Oil Capacity: Approximately 2.0-2.3 liters (including filter change), specific capacity to be confirmed in manual. 🔧 Transmission Standard Transmission Type: Automatic Transmission with Torque Converter (AT). Gear Selection: 5-speed forward, reverse, neutral, with electronically controlled automatic shifting. Drive System: Shaft drive, selectable 2WD/4WD. Features Gp Scape Feature: TRX400FGA models feature integrated GPS navigation system. 📐 Dimensions Exterior Length: Approx. 2040 mm (80.3 in). Width: Approx. 1157 mm (45.6 in). Height: Approx. 1155 mm (45.5 in). Weights Dry Weight: Approx. 261 kg (575 lbs). Curb Weight: Approx. 274 kg (604 lbs). Weight Distribution: Not specified in product description, detailed in manual. Capacities Fuel Capacity: Approx. 14.7 liters (3.9 US gal), including reserve. Towing Capacity: Typically rated for 385 kg (850 lb) at the hitch. Rack Capacity Front: Typically rated for 45 kg (100 lb). Rack Capacity Rear: Typically rated for 85 kg (187 lb). 🛡️ Safety Features Ratings Atv Safety Standards: Complies with ANSI/SVIA 1-2001 and OSHA standards for recreational ATVs. Active Features Braking System Type: Hydraulic disc brakes front and rear for reliable stopping power. Suspension Type: Independent front suspension and solid swingarm rear suspension provide stable handling. Passive Features Ergonomics: Designed for rider comfort and control during long rides. Lighting: Dual 30-watt headlights and a 30-watt taillight/brakelight for visibility. 💡 Technology Features Infotainment Gps System: TRX400FGA models are equipped with a GPScape, an integrated GPS navigation system for route planning and tracking. Driver Assistance Selectable 2Wd 4Wd: Electronically controlled system allowing the rider to switch between 2WD and 4WD on the fly for optimal traction. Connectivity Usb Charging Port: Not standard on this model year, but potential aftermarket additions or manual reference for accessory power outlets. 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 600 miles or 6 months, whichever comes first (specific interval detailed in manual). Air Filter Cleaning: Check and clean every 600...
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Sku: 168497
Collections: ALL ATV Honda Powersports

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2004-2007 Honda TRX400FA TRX400FGA Fourtrax Rancher ATV Service Repair Workshop Manual (2004 2005 2006 2007)
🏷️ Basic Information
Identification
Make:
Honda
Model:
TRX400FA/FGA Fourtrax Rancher AT
Model Variant:
Fourtrax Rancher AT (TRX400FA), Fourtrax Rancher AT GPScape (TRX400FGA)
Product Type:
Service Repair Workshop Manual
Codes
Chassis Codes:
TRX400FA, TRX400FGA
Engine Codes:
Likely TRX400FA/FGA engine codes, though not explicitly stated.
👋 Introduction
Market Position
Target Audience:
Do-it-yourself owners and experienced mechanics seeking factory-level repair information.
Competitive Analysis
Value Proposition:
Provides comprehensive factory service data at a significantly lower cost than official dealership manuals, saving on postage and packaging.
Key Features
Ease Of Use:
Easy-to-read text sections with clear, step-by-step instructions and highly detailed illustrations.
Completeness:
Covers every single detail of the machine, from routine maintenance to complete disassembly.
Information Source:
Factory-based service information, ensuring accuracy and completeness.
📋 Manual Details
Coverage Areas
Years Covered:
2004, 2005, 2006, 2007
Models Covered:
TRX400FA Fourtrax Rancher AT, TRX400FGA Fourtrax Rancher AT GPScape
Page Count
Page Count Estimate:
Estimated 300-500 pages based on typical factory service manuals for this era and complexity.
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Digital Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head/valve, crankshaft/piston/cylinder, lubrication system, cooling system, fuel system.
Drivetrain:
Clutch/gearshift linkage, crankcase/transmission.
Chassis And Suspension:
Frame/body panels/exhaust system, front wheel/suspension/steering, rear wheel/suspension.
Braking System:
Hydraulic brake system.
Electrical System:
Alternator/starter clutch, battery/charging system, ignition system, electric starter, lights/meters/switches, wiring diagram.
General Maintenance:
General information, maintenance, lubrication.
Troubleshooting:
Troubleshooting guide for common issues.
Procedures Included
Diagnostic Procedures:
Detailed troubleshooting steps and fault code identification (where applicable).
Repair Procedures:
Step-by-step instructions for disassembly, repair, and reassembly of all major components.
Maintenance Procedures:
Scheduled maintenance tasks, fluid checks, filter replacements, and adjustments.
Installation Procedures:
Instructions for component installation and adjustment.
Technical Depth
Depth Of Coverage:
Comprehensive, covering complete disassembly and reassembly of the vehicle.
Detail Level:
High detail with exploded views, diagrams, and specifications for professional mechanics and experienced DIYers.
📊 Manual Specifications
File Format
File Format:
PDF
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent decompression utility)
Print Quality
Printability:
All pages are printable.
Diagram Quality:
Top quality diagrams and instructions.
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, OHV, 4-valve, 397cc TRX engine (specific engine code not provided, but consistent with this displacement).
Bore X Stroke:
Typically around 85mm x 70mm for this displacement, though precise figures require manual confirmation.
Compression Ratio:
Typically around 9.0:1 for this era of Honda engines.
Performance
Horsepower Estimate:
Estimated 20-25 HP (actual figures vary based on specific tuning and exhaust).
Torque Estimate:
Estimated 25-30 lb-ft (actual figures vary).
Fuel System
Fuel Delivery:
Carburetor (likely Keihin, e.g., CV type).
Fuel Type:
Unleaded gasoline (Octane Rating: 87 or higher recommended).
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition) with electronic advance.
Cooling System
Cooling Method:
Liquid-cooled.
Lubrication System
Oil Type:
Honda 4-stroke ATV oil (e.g., SAE 10W-30 or 10W-40, specific grade confirmed in manual).
Oil Capacity:
Approximately 2.0-2.3 liters (including filter change), specific capacity to be confirmed in manual.
🔧 Transmission
Standard
Transmission Type:
Automatic Transmission with Torque Converter (AT).
Gear Selection:
5-speed forward, reverse, neutral, with electronically controlled automatic shifting.
Drive System:
Shaft drive, selectable 2WD/4WD.
Features
Gp Scape Feature:
TRX400FGA models feature integrated GPS navigation system.
📐 Dimensions
Exterior
Length:
Approx. 2040 mm (80.3 in).
Width:
Approx. 1157 mm (45.6 in).
Height:
Approx. 1155 mm (45.5 in).
Weights
Dry Weight:
Approx. 261 kg (575 lbs).
Curb Weight:
Approx. 274 kg (604 lbs).
Weight Distribution:
Not specified in product description, detailed in manual.
Capacities
Fuel Capacity:
Approx. 14.7 liters (3.9 US gal), including reserve.
Towing Capacity:
Typically rated for 385 kg (850 lb) at the hitch.
Rack Capacity Front:
Typically rated for 45 kg (100 lb).
Rack Capacity Rear:
Typically rated for 85 kg (187 lb).
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI/SVIA 1-2001 and OSHA standards for recreational ATVs.
Active Features
Braking System Type:
Hydraulic disc brakes front and rear for reliable stopping power.
Suspension Type:
Independent front suspension and solid swingarm rear suspension provide stable handling.
Passive Features
Ergonomics:
Designed for rider comfort and control during long rides.
Lighting:
Dual 30-watt headlights and a 30-watt taillight/brakelight for visibility.
💡 Technology Features
Infotainment
Gps System:
TRX400FGA models are equipped with a GPScape, an integrated GPS navigation system for route planning and tracking.
Driver Assistance
Selectable 2Wd 4Wd:
Electronically controlled system allowing the rider to switch between 2WD and 4WD on the fly for optimal traction.
Connectivity
Usb Charging Port:
Not standard on this model year, but potential aftermarket additions or manual reference for accessory power outlets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 600 miles or 6 months, whichever comes first (specific interval detailed in manual).
Air Filter Cleaning:
Check and clean every 600 miles or every 6 months; replace as needed.
Spark Plug Replacement:
Recommended every 4,000 miles or 24 months (specific plug type and gap in manual).
Valve Clearance Check:
Check every 4,000 miles or 24 months.
Fluid Specifications
Coolant Type:
Honda 4-stroke ATV coolant or equivalent (specific type and mixture ratio in manual).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (specific recommendation in manual).
Transmission Fluid Type:
Honda ATV Transmission Fluid or equivalent (specific type and capacity in manual).
Known Issues
Common Wear Items:
Brake pads, tires, and suspension components are typical wear items on ATVs of this age and usage.
Electrical Gremlins:
Corrosion in connectors or switch contacts can occur with age and exposure to elements, addressed in troubleshooting section.
Automatic Transmission Performance:
While generally robust, proper fluid maintenance is crucial for optimal AT performance. The manual will detail checks and procedures.
📚 Vehicle History
Brand Heritage
Honda Atv Legacy:
Honda has a long-standing reputation for producing reliable and durable ATVs, with the Fourtrax line being a significant contributor to this legacy.
Model Evolution
Fourtrax Rancher Series:
The Rancher AT series represents a progression towards more automated and feature-rich ATVs, including the introduction of GPS technology on certain models.
Production
Manufacturing Location:
Typically manufactured in the United States (e.g., Timmonsville, South Carolina) or Japan, depending on the specific model year and components.
🏆 Awards & Recognition
Recognitions
Honda Atv Reputation:
Honda ATVs consistently receive high marks for reliability and durability from industry publications and consumer reviews.
Certifications
Safety Compliance:
Adherence to relevant safety standards (ANSI/SVIA) is a key attribute of Honda ATVs.
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