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FORESTER SG 2004-2008 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation: SG Year Range: 2004-2008 Codes Chassis Code: SG 👋 Introduction Market Position Target Audience: Professional mechanics, DIY enthusiasts, Subaru owners Competitive Analysis Advantage: Provides same level of detail as dealer service manuals, cost-effective alternative to professional servicing. Key Features Accessibility: Instant download, saves to hard disk for permanent access. Usability: Readable on any device with a PDF reader, printable for physical reference. Organization: Well-structured with bookmarks for easy navigation. 📋 Manual Details Coverage Areas Regions Covered: Global (Technical specifications are generally universal) Page Count Estimated Pages: Varies based on compression and detail, but represents a comprehensive workshop manual (typically 1000+ pages in print equivalent) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Fuel System, Emission Control, Intake System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System Drivetrain: Transmission (Manual & Automatic), Differentials, Driveshaft System, Transfer Case Chassis: Suspension, Wheel and Tire, Brake System, Parking Brake, Steering Body And Interior: Airbag System, Seat Belt, Heating, Ventilation, Air Conditioning (HVAC), Interior, Exterior, Body and Accessories, Cruise Control Electrical: Electrical System, Wiring Diagrams Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Repair: Detailed step-by-step repair procedures for all major components and systems Diagnostics: Troubleshooting guides, diagnostic fault codes (DTCs), symptom-based diagnostics Disassembly Assembly: Complete disassembly and reassembly instructions for engine, transmission, suspension, etc. Special Tools: Identification and use of specialized tools required for specific repairs Technical Depth Depth: Comprehensive (Suitable for professional mechanics and DIY enthusiasts aiming for in-depth repairs and diagnostics) 📊 Manual Specifications File Format File Type: ZIP (Contains PDF document) File Size: 234 MB Print Quality Diagram Resolution: High Definition Text Searchability: Searchable text within PDF (depending on source OCR quality) Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Software Requirements Reader Software: Adobe Acrobat Reader (Free Download) Extraction Software: WinZip or WinRAR (Free Download available) ⚙️ Engine Specifications Primary Engine Engine Codes: EJ251 (2.5L Naturally Aspirated), EJ255 (2.5L Turbocharged - XT models), EJ253 (2.5L Naturally Aspirated - variations) Performance Horsepower Range: 165-175 hp (Naturally Aspirated), 210-230 hp (Turbocharged XT) Torque Range: 220-230 Nm (Naturally Aspirated), 320-340 Nm (Turbocharged XT) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating recommended in manual, typically 87 or 91) Engine Mechanical Configuration: Horizontally-opposed (Boxer) 4-cylinder Valvetrain: DOHC (Double Overhead Camshaft) with 4 valves per cylinder 🔧 Transmission Standard Transmission Type Na: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission with Electronic Control Features AWD System: Symmetrical All-Wheel Drive (AWD) AWD Modes: Automatic engagement with driver-selectable modes (depending on transmission type and trim) 📐 Dimensions Exterior Length Mm: 4485 Width Mm: 1735 Height Mm: 1675 (approx.) Wheelbase Mm: 2630 Weights Curb Weight Kg: 1430-1550 (Varies by trim and drivetrain) Cargo Cargo Volume Liters: Approximately 631 liters (with rear seats up) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (for applicable models/years) NHTSA Front Impact Passenger: 5-Star (for applicable models/years) IIHS Side Impact: Good (for applicable models/years) Active Features ABS: Standard Anti-lock Braking System E Brake Assist: Electronic Brake-force Distribution (EBD) Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Frontal airbags, available side curtain airbags Seat Belts: 3-point height-adjustable front seat belts with pretensioners, 3-point rear seat belts Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Standard CD player with AM/FM radio, optional premium audio systems with CD changer and more speakers. Navigation: Optional factory-installed navigation system available on higher trim levels. Driver Assistance Cruise Control: Standard cruise control system, electronically controlled. Connectivity Aux Input: Auxiliary audio input jack typically available on upgraded stereos. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for specific engine and oil type). Air Filter Replacement: Recommended every 15,000-30,000 miles (24,000-48,000 km), or as needed based on driving conditions. Spark Plug Replacement: Typically 60,000-100,000 miles (96,000-160,000 km), depending on spark plug type (e.g., iridium). Fluid Specifications Engine Oil: Refer to manual for specific viscosity (e.g., 5W-30) and API service classification (e.g., SN, SM). Capacity ~4.5 quarts. Coolant: Subaru Super Coolant (Blue) or equivalent. Capacity ~7.1-7.6 quarts. Transmission Fluid Auto: Subaru ATF HP or equivalent. Capacity ~4.0-4.5 quarts (drain and fill). Transmission Fluid Manual: Refer to manual for specific gear oil specification (e.g., GL-5). Capacity ~1.8-2.0 quarts. Differential Fluid Front: Refer to manual for specific gear oil specification (e.g., GL-5). Capacity ~0.7-0.9 quarts. Differential Fluid Rear: Refer to manual for specific gear oil specification (e.g., GL-5). Capacity ~0.8-1.0 quarts. Known Issues Head Gaskets: While less prevalent than in earlier Subaru generations, head gasket leaks can still occur, particularly on higher-mileage naturally aspirated engines. Turbo Failure Xt:...
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Sku: 503979
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FORESTER SG 2004-2008 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Generation:
SG
Year Range:
2004-2008
Codes
Chassis Code:
SG
👋 Introduction
Market Position
Target Audience:
Professional mechanics, DIY enthusiasts, Subaru owners
Competitive Analysis
Advantage:
Provides same level of detail as dealer service manuals, cost-effective alternative to professional servicing.
Key Features
Accessibility:
Instant download, saves to hard disk for permanent access.
Usability:
Readable on any device with a PDF reader, printable for physical reference.
Organization:
Well-structured with bookmarks for easy navigation.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (Technical specifications are generally universal)
Page Count
Estimated Pages:
Varies based on compression and detail, but represents a comprehensive workshop manual (typically 1000+ pages in print equivalent)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine Mechanical, Fuel System, Emission Control, Intake System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System
Drivetrain:
Transmission (Manual & Automatic), Differentials, Driveshaft System, Transfer Case
Chassis:
Suspension, Wheel and Tire, Brake System, Parking Brake, Steering
Body And Interior:
Airbag System, Seat Belt, Heating, Ventilation, Air Conditioning (HVAC), Interior, Exterior, Body and Accessories, Cruise Control
Electrical:
Electrical System, Wiring Diagrams
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair:
Detailed step-by-step repair procedures for all major components and systems
Diagnostics:
Troubleshooting guides, diagnostic fault codes (DTCs), symptom-based diagnostics
Disassembly Assembly:
Complete disassembly and reassembly instructions for engine, transmission, suspension, etc.
Special Tools:
Identification and use of specialized tools required for specific repairs
Technical Depth
Depth:
Comprehensive (Suitable for professional mechanics and DIY enthusiasts aiming for in-depth repairs and diagnostics)
📊 Manual Specifications
File Format
File Type:
ZIP (Contains PDF document)
File Size:
234 MB
Print Quality
Diagram Resolution:
High Definition
Text Searchability:
Searchable text within PDF (depending on source OCR quality)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
Software Requirements
Reader Software:
Adobe Acrobat Reader (Free Download)
Extraction Software:
WinZip or WinRAR (Free Download available)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
EJ251 (2.5L Naturally Aspirated), EJ255 (2.5L Turbocharged - XT models), EJ253 (2.5L Naturally Aspirated - variations)
Performance
Horsepower Range:
165-175 hp (Naturally Aspirated), 210-230 hp (Turbocharged XT)
Torque Range:
220-230 Nm (Naturally Aspirated), 320-340 Nm (Turbocharged XT)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating recommended in manual, typically 87 or 91)
Engine Mechanical
Configuration:
Horizontally-opposed (Boxer) 4-cylinder
Valvetrain:
DOHC (Double Overhead Camshaft) with 4 valves per cylinder
🔧 Transmission
Standard
Transmission Type Na:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission with Electronic Control
Features
AWD System:
Symmetrical All-Wheel Drive (AWD)
AWD Modes:
Automatic engagement with driver-selectable modes (depending on transmission type and trim)
📐 Dimensions
Exterior
Length Mm:
4485
Width Mm:
1735
Height Mm:
1675 (approx.)
Wheelbase Mm:
2630
Weights
Curb Weight Kg:
1430-1550 (Varies by trim and drivetrain)
Cargo
Cargo Volume Liters:
Approximately 631 liters (with rear seats up)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (for applicable models/years)
NHTSA Front Impact Passenger:
5-Star (for applicable models/years)
IIHS Side Impact:
Good (for applicable models/years)
Active Features
ABS:
Standard Anti-lock Braking System
E Brake Assist:
Electronic Brake-force Distribution (EBD)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Frontal airbags, available side curtain airbags
Seat Belts:
3-point height-adjustable front seat belts with pretensioners, 3-point rear seat belts
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard CD player with AM/FM radio, optional premium audio systems with CD changer and more speakers.
Navigation:
Optional factory-installed navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control system, electronically controlled.
Connectivity
Aux Input:
Auxiliary audio input jack typically available on upgraded stereos.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for specific engine and oil type).
Air Filter Replacement:
Recommended every 15,000-30,000 miles (24,000-48,000 km), or as needed based on driving conditions.
Spark Plug Replacement:
Typically 60,000-100,000 miles (96,000-160,000 km), depending on spark plug type (e.g., iridium).
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 5W-30) and API service classification (e.g., SN, SM). Capacity ~4.5 quarts.
Coolant:
Subaru Super Coolant (Blue) or equivalent. Capacity ~7.1-7.6 quarts.
Transmission Fluid Auto:
Subaru ATF HP or equivalent. Capacity ~4.0-4.5 quarts (drain and fill).
Transmission Fluid Manual:
Refer to manual for specific gear oil specification (e.g., GL-5). Capacity ~1.8-2.0 quarts.
Differential Fluid Front:
Refer to manual for specific gear oil specification (e.g., GL-5). Capacity ~0.7-0.9 quarts.
Differential Fluid Rear:
Refer to manual for specific gear oil specification (e.g., GL-5). Capacity ~0.8-1.0 quarts.
Known Issues
Head Gaskets:
While less prevalent than in earlier Subaru generations, head gasket leaks can still occur, particularly on higher-mileage naturally aspirated engines.
Turbo Failure Xt:
Turbocharger failures can occur on XT models if oil maintenance is neglected or if the turbo is consistently operated under extreme conditions without proper cool-down.
Suspension Wear:
desgaste de los componentes de la suspensión, como los soportes de los amortiguadores y las rótulas, es común con el tiempo y el kilometraje.
O2 Sensor Failure:
Oxygen sensor failures can lead to check engine lights and reduced fuel efficiency.
📚 Vehicle History
Brand Heritage
Brand Focus:
Subaru is known for its Symmetrical All-Wheel Drive systems and horizontally-opposed (Boxer) engines.
Model Evolution
Generation Launch:
The SG generation Forester was introduced for the 2003 model year in Japan and subsequent years globally, representing the second generation of the Forester.
Design Changes:
This generation saw a more car-like appearance compared to the first generation, with a revised interior and updated styling.
Production
Production Years:
2004-2008 (for the SG generation in most markets)
🏆 Awards & Recognition
Recognitions
SUV Of The Year:
The Forester has historically received praise and awards for its practicality and AWD capabilities, often appearing on 'best SUV' lists.
Certifications
Safety Certifications:
Consistently received good safety ratings from IIHS and NHTSA during its production run.
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