🏷️ Basic Information Identification Make: Daihatsu Model: Boon Generation: M300 Series Production Years Covered: 2004-2010 👋 Introduction Market Position Target Audience: DIY car owners, independent repair shops, automotive technicians Competitive Analysis Value Proposition: Provides dealer-level repair information at a fraction of the cost, empowering owners to perform their own maintenance and repairs. Key Features Accuracy: Vehicle-specific, factory-authorized repair and diagnostic information Clarity: Clear, concise text with easy-to-follow, step-by-step instructions Accessibility: Viewable on PC, Mac, and various mobile/ebook devices 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting Electrical Coverage: Comprehensive Wiring Schematics Body Coverage: Interior and Exterior Bodywork, Diagnostics Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive service manuals) Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, assembly, inspection, and repair procedures Engine Electrical: Ignition system, starting system, charging system, sensor diagnostics Emission Control: Components, diagnostics, and repair for emission systems Fuel System: Fuel injection, fuel pump, injectors, fuel lines, evaporative emission control Clutch System: Clutch assembly, hydraulic system, adjustment, and replacement Manual Transaxle: Internal components, gear sets, bearings, seals, service procedures Automatic Transaxle: Internal components, torque converter, valve body, solenoids, fluid service Drivetrain: Driveshafts, axles, CV joints, differential service Suspension: Front and rear suspension components, springs, shock absorbers, bushings Steering: Steering rack, power steering system, steering column, wheel alignment Restraint System: Airbag system, seat belts, pre-tensioners, diagnostics Brake System: Disc and drum brakes, hydraulic system, ABS, parking brake Body Interior: Trim removal, panel replacement, interior components Body Exterior: Body panels, doors, bumpers, glass, lighting Body Electrical: Lighting, power windows, central locking, interior electronics HVAC: Air conditioning system, heater core, climate control General Information: Vehicle identification, general precautions, safety information, torque specifications, tightening sequences, diagnostic trouble codes (DTCs). Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, fluid checks Troubleshooting: Diagnostic flowcharts, fault code interpretation, symptom-based repair Component Repair: Step-by-step instructions for all major component overhauls and replacements Diagnostics: Detailed diagnostic procedures for all vehicle systems Assembly Disassembly: Detailed instructions for removing and reinstalling all major vehicle components. Troubleshooting Guides: Systematic troubleshooting procedures for common and uncommon problems, presented in a logical, step-by-step format. Technical Depth Depth Of Information: Comprehensive: Covers everything from basic maintenance to complete engine/transmission rebuilds Diagrams Illustrations: Abundant diagrams, illustrations, and exploded views Wiring Schematics: Detailed, system-specific wiring diagrams Special Tools: Lists required special tools and their applications Specification Tables: Comprehensive tables for all mechanical and electrical specifications, including clearances, tolerances, and fluid capacities. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: PDF format typically allows for text searching of keywords, greatly aiding in quick information retrieval. Print Quality Printability: Fully printable, allowing users to print specific pages as needed Binding Type Binding: Digital (PDF) - no physical binding Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes 1.0L (1KR-FE) and 1.3L (K3-VE) engines, common for the Daihatsu Boon/Toyota Passo in this era. Performance Horsepower Torque Estimation: 1.0L: Approx. 70-72 hp; 1.3L: Approx. 85-90 hp. Specific torque figures vary by engine variant. Fuel System Injection Type: Electronic Fuel Injection (EFI) with multi-point injection (MPI) Engine Mechanical Timing System: Likely DOHC (Double Overhead Camshaft) with timing chain or belt, depending on specific engine variant. Block Material: Aluminum alloy 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) was a popular option, alongside 4-speed automatic and 5-speed manual transaxles. Optional Optional Transmission: 5-speed Manual Transaxle Features Cvt Features: Smooth power delivery, fuel efficiency optimization. Manual shifting modes might be present on some variants. 📐 Dimensions Exterior Body Style: Compact Hatchback, typically 5-door Wheelbase Estimation: Around 2,430 mm (95.7 inches), typical for its class. Weights Curb Weight Estimation: Approximately 900-1000 kg (1984-2205 lbs), depending on engine and trim. 🛡️ Safety Features Ratings Safety Certifications: Information on specific crash test ratings (e.g., JNCAP, Euro NCAP) would be detailed within the manual. Active Features Active Safety: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution) likely standard on most models. Passive Features Passive Safety: Multiple airbags (front, side), seat belt pre-tensioners. 💡 Technology Features Infotainment Infotainment Systems: Basic infotainment likely included radio, CD player. Higher trims may have optional navigation or more advanced audio systems. Manual covers installation/removal of these components. Driver Assistance Driver Assistance: Limited driver assistance features typical for the era; focus is on core mechanical and electrical systems. Connectivity Connectivity Features: May include power outlets for accessories. Manual details wiring for these. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type specified in the manual. Spark Plug Replacement: Intervals vary significantly based on spark plug type (standard, iridium, platinum); consult manual for specifics. Fluid Specifications Engine Oil Viscosity: Commonly 0W-20, 5W-20,...