Subaru Justy 2004-2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Subaru Model: Justy Model Code: JDM: KA5, KAD; European: J10, J12 Generation Generation Name: Second Generation (Third Generation in some markets) Generation Years: 2004-2010 Codes Chassis Codes: Known chassis codes include variations based on engine and drivetrain, specific codes would vary by region (e.g., M10 series in Japan). 👋 Introduction Market Position Target Audience: Professional automotive technicians and knowledgeable DIY enthusiasts. Value Proposition: Enables quality service, cost savings on repairs, and better understanding of vehicle performance. Competitive Analysis Comparison To Dealer: Contains information and procedures available in authorized Subaru dealer service departments. Key Features Comprehensive Coverage: Covers all necessary instructions for any repair, aiming for accuracy and reliability. Ease Of Use: Designed to empower owners to perform repairs like a professional technician. Safety Emphasis: Highlights the importance of safety equipment and precautions, including the use of torque wrenches. 📋 Manual Details Coverage Covered Years: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Coverage Areas Regions Covered: Implied global coverage, with specific mention of components manufactured for Subaru Justy, suggesting it's not region-specific but aims for comprehensive repair. Page Count Estimated Page Count: Significant, likely 1000+ pages given the comprehensive nature described. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete repair and overhaul, including disassembly and assembly, ignition, fuel system, lubrication system. Transmission: Complete repair and overhaul, including disassembly and assembly. Electrical System: Comprehensive coverage of electrical components and circuits. Body: Body repair and related components. Exhaust System: Repair and maintenance of the exhaust system. Procedures Included Routine Maintenance: Tune-ups, scheduled maintenance, fluid changes, filter replacements. Repair Overhaul: Removal and installation procedures, assemblies and disassemblies of all major components. Diagnostics: Diagnostic procedures for troubleshooting issues. Proprietary Components: Instructions for proprietary components and manufacturer-specific procedures for those parts. Technical Depth Depth: Advanced, covering engine and transmission disassembly, implying complete vehicle overhaul capabilities, assuming general automotive practice knowledge. 📊 Manual Specifications File Format Format: PDF Delivery Method: Electronic Delivery via Email Print Quality Printable: Yes Binding Type Binding: Not Applicable (Digital File) Paper Type Paper Type: Not Applicable (Digital File) Accessibility Searchable: Likely searchable PDF (standard for quality service manuals). ⚙️ Engine Specifications Primary Engine Engine Variants: Likely 1.0L (JDM K10A) and 1.2L (JDM K12A) inline-3 cylinders. European models might also feature 1.0L and 1.2L variations with different designations (e.g., G10, G12). Performance Horsepower Range: Approximately 60-75 hp depending on engine size and market. Torque Range: Approximately 85-100 Nm depending on engine size and market. Fuel System Fuel Delivery: Multi-point fuel injection (MPI). Ignition Ignition Type: Distributorless Ignition System (DIS) or Coil-on-Plug (COP) depending on engine variant. Lubrication System Oil Type Specification: Refer to manual for specific grade, typically 5W-30 or 10W-30 API SG/SH/SJ or higher. Engine Management ECU Type: Engine Control Unit (ECU) for fuel and ignition timing management. 🔧 Transmission Standard Type: 5-speed Manual Transmission. Optional Type: 4-speed Automatic Transmission. Features Drivetrain Options: Front-Wheel Drive (FWD) and Symmetrical All-Wheel Drive (AWD) were available on select models. Fluid Specification Manual Transmission Fluid: Refer to manual for specific API GL-4 or GL-5 gear oil grade. Automatic Transmission Fluid: Refer to manual for specific ATF type, typically Dexron III or equivalent. 📐 Dimensions Exterior Length: Varies by body style (e.g., hatchback), typically around 3600-3800 mm. Width: Varies by body style, typically around 1600-1650 mm. Height: Varies by body style, typically around 1450-1550 mm. Weights Curb Weight: Approximately 900-1050 kg depending on configuration. Gross Vehicle Weight Rating: Refer to vehicle's VIN plate for specific GVWR. Cargo Cargo Volume: Refer to specific model specifications, typically modest due to compact size. 🛡️ Safety Features Ratings Crash Test Results: Varies by market and testing agency. Older models may have limited data from modern standards. Active Features Antilock Braking System: Available on higher trim levels or as an option. Electronic Stability Control: Less common on this generation of compact car, may not be widely available. Passive Features Airbags: Driver and passenger front airbags standard, side airbags may be optional on some models. Seatbelts: Three-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD player, potentially with auxiliary input on later models. Navigation: Not typically available on this generation of Justy. Driver Assistance Cruise Control: Available as an option on some higher trim levels. Connectivity Bluetooth: Not standard, may have been an aftermarket addition. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, refer to manual. Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) or as needed, refer to manual. Spark Plug Replacement: Varies by spark plug type, typically 30,000-100,000 miles (48,000-160,000 km), refer to manual. Fluid Specifications Coolant Type: Ethylene glycol-based coolant, typically Subaru Super Coolant or equivalent. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Known Issues Common Problems:...
Second Generation (Third Generation in some markets)
Generation Years:
2004-2010
Codes
Chassis Codes:
Known chassis codes include variations based on engine and drivetrain, specific codes would vary by region (e.g., M10 series in Japan).
👋 Introduction
Market Position
Target Audience:
Professional automotive technicians and knowledgeable DIY enthusiasts.
Value Proposition:
Enables quality service, cost savings on repairs, and better understanding of vehicle performance.
Competitive Analysis
Comparison To Dealer:
Contains information and procedures available in authorized Subaru dealer service departments.
Key Features
Comprehensive Coverage:
Covers all necessary instructions for any repair, aiming for accuracy and reliability.
Ease Of Use:
Designed to empower owners to perform repairs like a professional technician.
Safety Emphasis:
Highlights the importance of safety equipment and precautions, including the use of torque wrenches.
📋 Manual Details
Coverage
Covered Years:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Coverage Areas
Regions Covered:
Implied global coverage, with specific mention of components manufactured for Subaru Justy, suggesting it's not region-specific but aims for comprehensive repair.
Page Count
Estimated Page Count:
Significant, likely 1000+ pages given the comprehensive nature described.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete repair and overhaul, including disassembly and assembly, ignition, fuel system, lubrication system.
Transmission:
Complete repair and overhaul, including disassembly and assembly.
Electrical System:
Comprehensive coverage of electrical components and circuits.
Removal and installation procedures, assemblies and disassemblies of all major components.
Diagnostics:
Diagnostic procedures for troubleshooting issues.
Proprietary Components:
Instructions for proprietary components and manufacturer-specific procedures for those parts.
Technical Depth
Depth:
Advanced, covering engine and transmission disassembly, implying complete vehicle overhaul capabilities, assuming general automotive practice knowledge.
📊 Manual Specifications
File Format
Format:
PDF
Delivery Method:
Electronic Delivery via Email
Print Quality
Printable:
Yes
Binding Type
Binding:
Not Applicable (Digital File)
Paper Type
Paper Type:
Not Applicable (Digital File)
Accessibility
Searchable:
Likely searchable PDF (standard for quality service manuals).
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Likely 1.0L (JDM K10A) and 1.2L (JDM K12A) inline-3 cylinders. European models might also feature 1.0L and 1.2L variations with different designations (e.g., G10, G12).
Performance
Horsepower Range:
Approximately 60-75 hp depending on engine size and market.
Torque Range:
Approximately 85-100 Nm depending on engine size and market.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI).
Ignition
Ignition Type:
Distributorless Ignition System (DIS) or Coil-on-Plug (COP) depending on engine variant.
Lubrication System
Oil Type Specification:
Refer to manual for specific grade, typically 5W-30 or 10W-30 API SG/SH/SJ or higher.
Engine Management
ECU Type:
Engine Control Unit (ECU) for fuel and ignition timing management.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission.
Optional
Type:
4-speed Automatic Transmission.
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and Symmetrical All-Wheel Drive (AWD) were available on select models.
Fluid Specification
Manual Transmission Fluid:
Refer to manual for specific API GL-4 or GL-5 gear oil grade.
Automatic Transmission Fluid:
Refer to manual for specific ATF type, typically Dexron III or equivalent.
📐 Dimensions
Exterior
Length:
Varies by body style (e.g., hatchback), typically around 3600-3800 mm.
Width:
Varies by body style, typically around 1600-1650 mm.
Height:
Varies by body style, typically around 1450-1550 mm.
Weights
Curb Weight:
Approximately 900-1050 kg depending on configuration.
Gross Vehicle Weight Rating:
Refer to vehicle's VIN plate for specific GVWR.
Cargo
Cargo Volume:
Refer to specific model specifications, typically modest due to compact size.
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by market and testing agency. Older models may have limited data from modern standards.
Active Features
Antilock Braking System:
Available on higher trim levels or as an option.
Electronic Stability Control:
Less common on this generation of compact car, may not be widely available.
Passive Features
Airbags:
Driver and passenger front airbags standard, side airbags may be optional on some models.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD player, potentially with auxiliary input on later models.
Navigation:
Not typically available on this generation of Justy.
Driver Assistance
Cruise Control:
Available as an option on some higher trim levels.
Connectivity
Bluetooth:
Not standard, may have been an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, refer to manual.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed, refer to manual.
Spark Plug Replacement:
Varies by spark plug type, typically 30,000-100,000 miles (48,000-160,000 km), refer to manual.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant, typically Subaru Super Coolant or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems:
Potential for ignition coil failure, exhaust system leaks, clutch wear (manual transmissions), and occasional electrical gremlins.
Engine Oil Consumption:
Some engines may exhibit increased oil consumption with age and mileage, regular checks are advised.
📚 Vehicle History
Brand Heritage
Subaru Philosophy:
Known for its Symmetrical All-Wheel Drive system and boxer engines, though the Justy often deviated with transverse engines.
Model Evolution
Justy Lineage:
The Justy nameplate has been used for various small cars over the years, often based on Suzuki platforms (e.g., Suzuki Cultus/Swift).
Production
Manufacturing Location:
Primarily manufactured in Japan by Subaru and often rebadged for other markets.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
The Subaru Justy, particularly this generation, was generally positioned as an affordable, practical compact car and did not typically receive major automotive awards.
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