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ASTON MARTIN DB9 DB-9 2004-2011 Service Repair Manual

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🏷️ Basic Information Identification Make: Aston Martin Model: DB9 Generation: First Generation Codes Chassis Code: VH Platform 👋 Introduction Market Position Segment: Luxury Grand Tourer (GT) Competitive Analysis Competitors: Ferrari 458 Italia, Bentley Continental GT, Porsche 911 Turbo, Mercedes-Benz SL-Class. Key Features Design Philosophy: Elegant styling, powerful V12 engine, refined interior, and comfortable long-distance cruising. Vehicle Architecture: Bonded aluminum VH (Vertical/Horizontal) platform derived from contemporary Aston Martin models. 📋 Manual Details Coverage Areas Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: 6.0L V12 (Naturally Aspirated) Lubrication System: Detailed coverage including oil pump, oil filter, lubrication passages, and oil cooler. Cooling System: Radiator, coolant pump, thermostat, cooling fan, coolant passages, and temperature sensors. Fuel System: Fuel pump, fuel injectors, fuel lines, fuel pressure regulator, fuel tank, and fuel filter replacement. Emission Control: Catalytic converters, oxygen sensors, EVAP system, and emission control system diagnostics. Ignition System: Ignition coils, spark plugs, ignition timing, and related sensors. Engine Management System: ECU diagnostics, sensor inputs (MAP, MAF, TPS, Crankshaft, Camshaft), and actuator outputs. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, and alignment specifications. Frame And Mounting: Chassis structure, subframes, body mounts, and structural integrity checks. Driveline: Driveshafts, CV joints, differential, and axle components. Brake System: Brake pads, rotors, calipers, ABS system, brake lines, fluid, and bleeding procedures. Automatic Transmission: ZF 6HP26, transmission fluid, filter, torque converter, shift solenoids, and control module. Manual Transmission: Getrag 6-speed, gear selection, clutch linkage, and transmission fluid. Clutch: Clutch assembly, pressure plate, friction disc, release bearing, hydraulic system, and adjustment. Exhaust System: Exhaust manifolds, catalytic converters, mufflers, exhaust pipes, and hanger components. Steering: Power steering system, steering rack, tie rods, steering column, and wheel alignment. Climate Control: HVAC system, AC compressor, refrigerant, evaporator, heater core, blower motor, and climate control module. Power Supply: Battery, alternator, starter motor, wiring harnesses, and charging system diagnostics. Information Gauge And Warning: Dashboard instruments, warning lights, diagnostic trouble codes (DTCs), and instrument cluster repair. Audio System: Infotainment system, speakers, amplifier, head unit, and antenna components. Body Vacuum System: Vacuum operated components, actuators, and leak testing. Lighting: Headlights, taillights, interior lighting, fog lights, and related electrical circuits. Electronic Control: ECU locations, CAN bus network, diagnostic ports, and electronic module troubleshooting. Electronic Features: Power windows, power seats, central locking, cruise control, and keyless entry system. Maintenance: Routine service, fluid changes, filter replacements, and preventative maintenance tasks. Procedures Included Repair Procedures: Detailed step-by-step instructions for engine, transmission, suspension, brake, and electrical system repairs. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnosis, and diagnostic trouble code (DTC) interpretation. Disassembly And Assembly: Comprehensive guides for component removal, overhaul, and reinstallation with exploded views. Electrical Troubleshooting: Wiring diagrams, circuit descriptions, component testing, and fault finding for all electrical systems. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Illustrations Diagrams: Includes detailed exploded views, wiring diagrams, and component illustrations. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully printable; selected pages or entire manual. Binding Type Binding: Not applicable (Digital Download) Paper Type Paper Type: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: Naturally Aspirated 6.0L V12 (AM11) Performance Horsepower: Approx. 450-470 hp (depending on year and specific variant) Torque: Approx. 420-445 lb-ft (depending on year and specific variant) Fuel System Fuel Delivery: Multi-point sequential fuel injection (MPI) Engine Management ECU: Engine Control Unit (ECU) managing fuel, ignition, and emissions. Maintenance Spark Plugs: Platinum tipped, specific part numbers available in manual. Oil Capacity: Refer to manual for exact capacity (typically around 9-10 liters). 🔧 Transmission Standard Transmission Type: 6-speed automatic (ZF 6HP26) Optional Manual Option: 6-speed manual (Getrag) available on some models/years. Features Transmission Modes: Sport mode, manual shifting via paddle or gear lever. Maintenance Automatic Transmission Fluid: Specific ZF LifeguardFluid 6 or equivalent, refer to manual for exact type and quantity. Manual Transmission Fluid: Specific gear oil, refer to manual for type and viscosity. 📐 Dimensions Exterior Length: Approx. 4792 mm (188.7 inches) Width: Approx. 1860 mm (73.2 inches) Height: Approx. 1280 mm (50.4 inches) Weights Curb Weight: Approx. 1750-1800 kg (3858-3968 lbs) 🛡️ Safety Features Ratings Crash Test Results: Limited official crash test data due to low volume production; designed to meet or exceed contemporary safety standards. Active Features ABS: Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) and Emergency Brake Assist (EBA). Traction Control: Traction Control System (TCS) and Electronic Stability Control (ESC). Passive Features Airbags: Front airbags, side airbags, and potentially curtain airbags. 💡 Technology Features Infotainment Infotainment System: Aston Martin Premium Audio System, often with Garmin-based navigation. Driver Assistance Cruise Control: Standard cruise control system. Connectivity Bluetooth: Optional or standard depending on model year and trim for hands-free calling. 🔧 Maintenance...
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ASTON MARTIN DB9 DB-9 2004-2011 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aston Martin
Model:
DB9
Generation:
First Generation
Codes
Chassis Code:
VH Platform
👋 Introduction
Market Position
Segment:
Luxury Grand Tourer (GT)
Competitive Analysis
Competitors:
Ferrari 458 Italia, Bentley Continental GT, Porsche 911 Turbo, Mercedes-Benz SL-Class.
Key Features
Design Philosophy:
Elegant styling, powerful V12 engine, refined interior, and comfortable long-distance cruising.
Vehicle Architecture:
Bonded aluminum VH (Vertical/Horizontal) platform derived from contemporary Aston Martin models.
📋 Manual Details
Coverage Areas
Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
6.0L V12 (Naturally Aspirated)
Lubrication System:
Detailed coverage including oil pump, oil filter, lubrication passages, and oil cooler.
Cooling System:
Radiator, coolant pump, thermostat, cooling fan, coolant passages, and temperature sensors.
Fuel System:
Fuel pump, fuel injectors, fuel lines, fuel pressure regulator, fuel tank, and fuel filter replacement.
Emission Control:
Catalytic converters, oxygen sensors, EVAP system, and emission control system diagnostics.
Ignition System:
Ignition coils, spark plugs, ignition timing, and related sensors.
Engine Management System:
ECU diagnostics, sensor inputs (MAP, MAF, TPS, Crankshaft, Camshaft), and actuator outputs.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, and alignment specifications.
Frame And Mounting:
Chassis structure, subframes, body mounts, and structural integrity checks.
Driveline:
Driveshafts, CV joints, differential, and axle components.
Brake System:
Brake pads, rotors, calipers, ABS system, brake lines, fluid, and bleeding procedures.
Automatic Transmission:
ZF 6HP26, transmission fluid, filter, torque converter, shift solenoids, and control module.
Manual Transmission:
Getrag 6-speed, gear selection, clutch linkage, and transmission fluid.
Clutch:
Clutch assembly, pressure plate, friction disc, release bearing, hydraulic system, and adjustment.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, exhaust pipes, and hanger components.
Steering:
Power steering system, steering rack, tie rods, steering column, and wheel alignment.
Climate Control:
HVAC system, AC compressor, refrigerant, evaporator, heater core, blower motor, and climate control module.
Power Supply:
Battery, alternator, starter motor, wiring harnesses, and charging system diagnostics.
Information Gauge And Warning:
Dashboard instruments, warning lights, diagnostic trouble codes (DTCs), and instrument cluster repair.
Audio System:
Infotainment system, speakers, amplifier, head unit, and antenna components.
Body Vacuum System:
Vacuum operated components, actuators, and leak testing.
Lighting:
Headlights, taillights, interior lighting, fog lights, and related electrical circuits.
Electronic Control:
ECU locations, CAN bus network, diagnostic ports, and electronic module troubleshooting.
Electronic Features:
Power windows, power seats, central locking, cruise control, and keyless entry system.
Maintenance:
Routine service, fluid changes, filter replacements, and preventative maintenance tasks.
Procedures Included
Repair Procedures:
Detailed step-by-step instructions for engine, transmission, suspension, brake, and electrical system repairs.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnosis, and diagnostic trouble code (DTC) interpretation.
Disassembly And Assembly:
Comprehensive guides for component removal, overhaul, and reinstallation with exploded views.
Electrical Troubleshooting:
Wiring diagrams, circuit descriptions, component testing, and fault finding for all electrical systems.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts.
Illustrations
Diagrams:
Includes detailed exploded views, wiring diagrams, and component illustrations.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully printable; selected pages or entire manual.
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Type:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Naturally Aspirated 6.0L V12 (AM11)
Performance
Horsepower:
Approx. 450-470 hp (depending on year and specific variant)
Torque:
Approx. 420-445 lb-ft (depending on year and specific variant)
Fuel System
Fuel Delivery:
Multi-point sequential fuel injection (MPI)
Engine Management
ECU:
Engine Control Unit (ECU) managing fuel, ignition, and emissions.
Maintenance
Spark Plugs:
Platinum tipped, specific part numbers available in manual.
Oil Capacity:
Refer to manual for exact capacity (typically around 9-10 liters).
🔧 Transmission
Standard
Transmission Type:
6-speed automatic (ZF 6HP26)
Optional
Manual Option:
6-speed manual (Getrag) available on some models/years.
Features
Transmission Modes:
Sport mode, manual shifting via paddle or gear lever.
Maintenance
Automatic Transmission Fluid:
Specific ZF LifeguardFluid 6 or equivalent, refer to manual for exact type and quantity.
Manual Transmission Fluid:
Specific gear oil, refer to manual for type and viscosity.
📐 Dimensions
Exterior
Length:
Approx. 4792 mm (188.7 inches)
Width:
Approx. 1860 mm (73.2 inches)
Height:
Approx. 1280 mm (50.4 inches)
Weights
Curb Weight:
Approx. 1750-1800 kg (3858-3968 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official crash test data due to low volume production; designed to meet or exceed contemporary safety standards.
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) and Emergency Brake Assist (EBA).
Traction Control:
Traction Control System (TCS) and Electronic Stability Control (ESC).
Passive Features
Airbags:
Front airbags, side airbags, and potentially curtain airbags.
💡 Technology Features
Infotainment
Infotainment System:
Aston Martin Premium Audio System, often with Garmin-based navigation.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Bluetooth:
Optional or standard depending on model year and trim for hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles or 12 months, whichever comes first (refer to manual for exact recommendation).
Major Service Intervals:
Recommendations for every 20,000 miles or 24 months for inspections and fluid changes.
Fluid Specifications
Engine Oil:
Mobil 1 0W-40 or equivalent high-performance synthetic oil meeting Aston Martin specifications.
Brake Fluid:
DOT 4 or higher specification, low moisture content.
Coolant:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.
Known Issues
Common Problems:
Potential for ignition coil failures, catalytic converter issues, minor electronic glitches, and suspension bushing wear.
Maintenance Costs:
Generally higher due to the luxury nature and complexity of the vehicle.
📚 Vehicle History
Brand Heritage
Heritage:
Aston Martin's long-standing legacy in luxury sports car manufacturing, dating back to 1913.
Model Evolution
Predecessor:
Aston Martin V8 Vantage, Aston Martin DB7.
Successor:
Aston Martin DB11.
Production
Production Period:
2004-2012
Manufacturing Location:
Gaydon, Warwickshire, England.
🏆 Awards & Recognition
Recognitions
Awards:
Recognized for its exquisite styling and performance as a premier grand tourer.
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