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2004-2012 Chevrolet Colorado Service and Repair Manual
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Basic Information Identification Make: Chevrolet Model: Colorado Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Generation First Generation Codes: GMT355 Introduction Market Position Positioning: Mid-size pickup...
Type: Cars
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Sku: 507115
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| Basic Information | |
| Identification | |
| Make: | Chevrolet |
| Model: | Colorado |
| Model Years Covered: | 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 |
| Generation | |
| First Generation Codes: | GMT355 |
| Introduction | |
| Market Position | |
| Positioning: | Mid-size pickup truck segment, targeting practical utility and value |
| Competitive Analysis | |
| Competitors: | Ford Ranger, Toyota Tacoma, Nissan Frontier |
| Key Features | |
| Unique Selling Points: | Robust chassis, diverse powertrain options, versatile bed configurations |
| Manual Details | |
| Coverage Areas | |
| Comprehensive Coverage: | All models and all repairs A-Z |
| Manual Type | |
| Type: | Service and Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| File Format | |
| Compatibility: | Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac |
| Print Quality | |
| Printability: | Fully printable pages, with ability to blow up images for enlarged copies |
| Binding Type | |
| Binding Type: | N/A (Digital PDF) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF) |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Includes engine repair, diagnostics, and specifications |
| Control System: | Covers engine control systems and diagnostics |
| Mechanical: | Detailed mechanical component repair |
| Fuel Service Specifications: | Fuel system maintenance and specifications |
| Emission Control: | Emission control system diagnosis and repair |
| Intake Exhaust Cooling: | Cooling system, intake, and exhaust system servicing |
| Lube: | Lubrication procedures and specifications |
| Ignition Starting Charging: | Ignition, starting, and charging system diagnostics and repair |
| Auto Transmission Clutch: | Automatic transmission and clutch service |
| Manual Transmission: | Manual transmission service and repair |
| Transfer Propeller Shaft: | Transfer case and propeller shaft maintenance and repair |
| Drive Shaft: | Drive shaft and U-joint service |
| Differential: | Differential and axle servicing |
| Axle Suspension: | Axle and suspension system repair and alignment |
| Tire Wheel: | Tire and wheel specifications and service |
| Brake Control: | Brake control system diagnostics and repair |
| Brake: | Complete brake system service and repair |
| Parking Brake: | Parking brake system maintenance and repair |
| Steering Column: | Steering column and steering system service |
| Power Steering: | Power steering system maintenance and repair |
| Air Condition: | Air conditioning system diagnosis and service |
| Suppl Restraint System: | Supplemental Restraint System (SRS) / Airbag system service and safety precautions |
| Seat Belt: | Seat belt system inspection and service |
| Engine Immobilizer: | Engine immobilizer system diagnosis and repair |
| Cruise Control: | Cruise control system operation and repair |
| Wiper Washer: | Wiper and washer system maintenance and repair |
| Door Lock: | Door lock and power door lock system service |
| Meter Audio Visual: | Instrument cluster, audio, and visual system service |
| Horn: | Horn system diagnosis and repair |
| Windshield Glass Mirror: | Windshield, glass, and mirror replacement and service |
| Instrument Panel: | Instrument panel and gauge cluster service |
| Seat: | Seat and seat track service |
| Engine Hood Door: | Hood and door mechanism service |
| Exterior Interior: | Exterior and interior trim and component service |
| Electrical: | Comprehensive electrical system diagnosis and repair |
| Multiplex Can Communication: | Multiplex communication systems and CAN bus diagnostics |
| Procedures Included | |
| Maintenance: | Scheduled maintenance procedures and recommendations |
| Diagnostics: | Step-by-step diagnostic procedures for all systems |
| Repair: | Complete repair instructions for all vehicle components |
| Troubleshooting: | Troubleshooting guides for common and uncommon issues |
| Wiring Schematics: | Detailed wiring diagrams for all electrical systems |
| Technical Depth | |
| Depth: | Factory-level detail, equivalent to dealership technician manuals |
| Engine Specifications | |
| Primary Engine | |
| Inline 4 Cylinder 2 8L: | Displacement: 2.8L (171 cu in), Power: 175 hp @ 5600 rpm, Torque: 185 lb-ft @ 4000 rpm (approximate figures, may vary by year) |
| Inline 5 Cylinder 3 7L | |
| Inline 5 Cylinder 3 7L: | Displacement: 3.7L (226 cu in), Power: 242 hp @ 5600 rpm, Torque: 242 lb-ft @ 4600 rpm (approximate figures, may vary by year) |
| V8 5 3L | |
| V8 5 3L: | Displacement: 5.3L (325 cu in), Power: 305 hp @ 5200 rpm, Torque: 338 lb-ft @ 4000 rpm (introduced later in model run, primarily for specific trims like SS) |
| Fuel System | |
| Fuel Delivery: | Multi-port fuel injection (MPFI) |
| Transmission | |
| Standard | |
| Manual Transmission 5 Speed: | 5-speed manual transmission (common on 4-cylinder models) |
| Optional | |
| Automatic Transmission 4 Speed: | 4-speed automatic transmission (common on all engine variants) |
| Automatic Transmission 6 Speed: | 6-speed automatic transmission (later model years, often with V8) |
| Features | |
| Drivetrain: | Available in 2WD (RWD) and 4WD configurations |
| Dimensions | |
| Exterior | |
| Wheelbase: | Multiple wheelbase options available (e.g., 111.9 inches, 126.2 inches) |
| Bed Lengths: | Short Bed (approx. 6.1 ft), Long Bed (approx. 7.1 ft) |
| Weights | |
| Curb Weight: | Varies significantly by configuration, typically starting around 3,800 lbs |
| Safety Features | |
| Ratings | |
| NHTSA Ratings: | Mixed ratings across model years and crash test scenarios. Consult specific year for detailed reports. |
| Active Features | |
| ABS: | Anti-lock Braking System (ABS) standard on most models. |
| Traction Control: | Traction Control System (TCS) available on many models. |
| Esc: | Electronic Stability Control (ESC) became more widely available in later model years. |
| Passive Features | |
| Airbags: | Front airbags standard. Side curtain airbags became available on later models. |
| Technology Features | |
| Infotainment | |
| Audio System: | Base models feature AM/FM radio, higher trims offer CD players, optional satellite radio, and auxiliary input jacks. Bluetooth became available on later models. |
| Driver Assistance | |
| Advanced Features: | Limited advanced driver assistance systems on early models. Later models may include features like rearview cameras on select trims. |
| Connectivity | |
| Usb Ports: | USB ports became more common in later model years. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 3,000-5,000 miles, or as indicated by the Oil Life Monitoring System. |
| Tire Rotation: | Every 5,000-7,500 miles. |
| Coolant Flush: | Refer to manual, typically every 30,000-60,000 miles depending on coolant type. |
| Fluid Specifications | |
| Engine Oil: | Refer to manual for specific viscosity (e.g., 5W-30, 0W-20 for later models), typically API SN or dexos1™ approved. |
| Transmission Fluid Automatic: | Refer to manual for specific type (e.g., Dexron-VI for 4-speed automatics). |
| Transmission Fluid Manual: | Refer to manual for specific gear oil specifications. |
| Coolant: | Dex-Cool® or equivalent silicate-free, extended-life antifreeze/coolant. |
| Known Issues | |
| Frame Rust: | Frame rust issues, particularly on models in salt-belt regions, can be a concern. The manual will detail inspection and repair procedures. |
| Clutch Wear: | Manual transmission clutch wear can occur with heavy use. The manual covers clutch replacement procedures. |
| ABS Sensor Failure: | Occasional ABS sensor failures can occur. The manual provides diagnostic steps. |
| Vehicle History | |
| Brand Heritage | |
| Chevrolet Truck Lineage: | Chevrolet has a long history of producing reliable and capable trucks, with the Colorado succeeding models like the S-10. |
| Model Evolution | |
| Generation 1 Development: | Developed as a global platform (GMT355), designed to offer a more modern and refined mid-size truck experience compared to its predecessor. |
| Production | |
| Manufacturing Location: | Primarily manufactured in Shreveport, Louisiana, USA. |
| Awards & Recognition | |
| Recognitions | |
| Initial Reception: | Received positive reviews for its value proposition and versatility in the mid-size truck segment upon its introduction. |