Aprilia RSV 1000 R 2004 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RSV 1000 R Year: 2004 Segment: Sportbike Market Position: High-performance sportbike targeting experienced riders seeking track-day capability and spirited street riding. Generation Generation Code: Second Generation (SL1000) Codes Engine Code: Rotax 998cc V-Twin (often referred to by its displacement) 👋 Introduction Competitive Analysis Competitive Landscape: Competes with other high-performance sportbikes of its era such as Ducati 998, Yamaha R1, Honda CBR954RR, and Suzuki GSX-R1000. Positioned as a premium Italian sportbike offering a unique V-twin experience. Key Features Performance Highlights: Renowned for its potent V-twin engine, sophisticated chassis, and premium components, offering an exhilarating riding experience. Value Proposition Cost Savings: Enables owners to perform DIY maintenance and repairs, potentially saving hundreds to thousands of dollars in labor costs. 📋 Manual Details Coverage Areas Vehicle Variants Covered: All Models, Engines, Trim Levels, and Transmission Types for the 2004 Aprilia RSV 1000 R. Page Count Estimated Page Count: Hundreds of pages (as stated in description) Manual Type Manual Type: Workshop Repair Service Manual Completeness: Complete and intact, equivalent to factory service manual, with no missing or corrupt parts/pages. Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Covered Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix, and more. Electrical System Detail: Extensive coverage of the electrical system including wiring diagrams, component testing, troubleshooting for lighting, ignition, charging system, and sensors. Procedures Included Repair Procedures: Step-by-step repair procedures, disassembly, assembly, cleaning, reinstallation procedures, troubleshooting, diagnostic procedures, and maintenance. Troubleshooting Methodology: Includes systematic troubleshooting guides and flowcharts to diagnose common and uncommon problems efficiently. Technical Depth Technical Detail Level: Comprehensive, detailed information as used by professional technicians, including critical specifications, illustrations, diagrams, and photos. Covers basic maintenance to advanced diagnostics and component-level repair. 📊 Manual Specifications File Quality Print Quality: Full Printable Zoom Functionality: Zoom IN/OUT capability Binding Type Binding Type: Digital (PDF Download - No physical binding) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, 90-degree V-twin Displacement: 997.6 cc Bore X Stroke: 97 mm x 67.5 mm Valve Train: DOHC, four valves per cylinder Compression Ratio: Refer to manual; typically around 11.4:1 to 12.0:1. Performance Horsepower: Approximately 130-140 HP (varies slightly by region and specific tuning) Torque: Approximately 70-75 lb-ft (varies slightly by region and specific tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder Ignition System: Electronic Ignition Fuel Type: Premium unleaded gasoline (95 RON / 91 AKI or higher recommended). Lubrication System Oil Type: High-performance motorcycle synthetic oil (e.g., Motul 300V, Castrol Power 1) meeting API SG/SH/SJ or JASO MA specifications. Specific viscosity grade typically 10W-40 or 15W-50, refer to manual for exact spec. Oil Capacity: Refer to manual; typically around 3.5-4.0 liters with filter change. Cooling System Coolant Type: Ethylene glycol-based antifreeze/coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. Refer to manual for specific Aprilia recommended coolant. Engine Removal Installation Engine Mounting: Engine mounted within the twin-spar aluminum frame. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Hydraulically actuated wet multi-plate clutch Features Gear Ratios: Specific gear ratios are detailed within the manual and are crucial for performance tuning and maintenance. Final Drive: Chain drive Transmission Oil Type: Refer to manual for specific transmission oil specification, typically a dedicated gear oil or transmission fluid meeting specific GL standards. 📐 Dimensions Exterior Length: Refer to manual for exact dimensions. Width: Refer to manual for exact dimensions. Height: Refer to manual for exact dimensions. Weights Dry Weight: Approximately 185 kg (408 lbs) Wet Weight: Approximately 200 kg (441 lbs) (with fluids) Gross Vehicle Weight Rating: Refer to manual for exact specification. 🛡️ Safety Features Ratings Safety Features Overview: High-performance braking system and chassis stability are primary safety elements. No electronic rider aids like ABS or traction control were standard on this model. Active Features Braking System: Dual 320mm front discs with radial-mount Brembo four-piston calipers; Single 220mm rear disc with Brembo two-piston caliper. Passive Features Frame Construction: Lightweight and rigid aluminum alloy twin-spar frame provides excellent handling and stability. 💡 Technology Features Infotainment Instrumentation: Digital and analog instrument cluster providing speed, RPM, fuel level, coolant temperature, trip meters, and warning lights. Driver Assistance Electronic Aids: No advanced electronic rider aids such as ABS, traction control, or riding modes were featured on the 2004 model. This is a pure, analog riding experience. Connectivity Diagnostic Port: A diagnostic port is available for electronic fault code retrieval and system analysis, covered in detail by the electrical system section of the manual. 🔧 Maintenance Service Intervals Oil Change...
High-performance sportbike targeting experienced riders seeking track-day capability and spirited street riding.
Generation
Generation Code:
Second Generation (SL1000)
Codes
Engine Code:
Rotax 998cc V-Twin (often referred to by its displacement)
👋 Introduction
Competitive Analysis
Competitive Landscape:
Competes with other high-performance sportbikes of its era such as Ducati 998, Yamaha R1, Honda CBR954RR, and Suzuki GSX-R1000. Positioned as a premium Italian sportbike offering a unique V-twin experience.
Key Features
Performance Highlights:
Renowned for its potent V-twin engine, sophisticated chassis, and premium components, offering an exhilarating riding experience.
Value Proposition
Cost Savings:
Enables owners to perform DIY maintenance and repairs, potentially saving hundreds to thousands of dollars in labor costs.
📋 Manual Details
Coverage Areas
Vehicle Variants Covered:
All Models, Engines, Trim Levels, and Transmission Types for the 2004 Aprilia RSV 1000 R.
Page Count
Estimated Page Count:
Hundreds of pages (as stated in description)
Manual Type
Manual Type:
Workshop Repair Service Manual
Completeness:
Complete and intact, equivalent to factory service manual, with no missing or corrupt parts/pages.
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Covered Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix, and more.
Electrical System Detail:
Extensive coverage of the electrical system including wiring diagrams, component testing, troubleshooting for lighting, ignition, charging system, and sensors.
Includes systematic troubleshooting guides and flowcharts to diagnose common and uncommon problems efficiently.
Technical Depth
Technical Detail Level:
Comprehensive, detailed information as used by professional technicians, including critical specifications, illustrations, diagrams, and photos. Covers basic maintenance to advanced diagnostics and component-level repair.
📊 Manual Specifications
File Quality
Print Quality:
Full Printable
Zoom Functionality:
Zoom IN/OUT capability
Binding Type
Binding Type:
Digital (PDF Download - No physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, 90-degree V-twin
Displacement:
997.6 cc
Bore X Stroke:
97 mm x 67.5 mm
Valve Train:
DOHC, four valves per cylinder
Compression Ratio:
Refer to manual; typically around 11.4:1 to 12.0:1.
Performance
Horsepower:
Approximately 130-140 HP (varies slightly by region and specific tuning)
Torque:
Approximately 70-75 lb-ft (varies slightly by region and specific tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder
Ignition System:
Electronic Ignition
Fuel Type:
Premium unleaded gasoline (95 RON / 91 AKI or higher recommended).
Lubrication System
Oil Type:
High-performance motorcycle synthetic oil (e.g., Motul 300V, Castrol Power 1) meeting API SG/SH/SJ or JASO MA specifications. Specific viscosity grade typically 10W-40 or 15W-50, refer to manual for exact spec.
Oil Capacity:
Refer to manual; typically around 3.5-4.0 liters with filter change.
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze/coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. Refer to manual for specific Aprilia recommended coolant.
Engine Removal Installation
Engine Mounting:
Engine mounted within the twin-spar aluminum frame.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Hydraulically actuated wet multi-plate clutch
Features
Gear Ratios:
Specific gear ratios are detailed within the manual and are crucial for performance tuning and maintenance.
Final Drive:
Chain drive
Transmission Oil Type:
Refer to manual for specific transmission oil specification, typically a dedicated gear oil or transmission fluid meeting specific GL standards.
📐 Dimensions
Exterior
Length:
Refer to manual for exact dimensions.
Width:
Refer to manual for exact dimensions.
Height:
Refer to manual for exact dimensions.
Weights
Dry Weight:
Approximately 185 kg (408 lbs)
Wet Weight:
Approximately 200 kg (441 lbs) (with fluids)
Gross Vehicle Weight Rating:
Refer to manual for exact specification.
🛡️ Safety Features
Ratings
Safety Features Overview:
High-performance braking system and chassis stability are primary safety elements. No electronic rider aids like ABS or traction control were standard on this model.
Active Features
Braking System:
Dual 320mm front discs with radial-mount Brembo four-piston calipers; Single 220mm rear disc with Brembo two-piston caliper.
Passive Features
Frame Construction:
Lightweight and rigid aluminum alloy twin-spar frame provides excellent handling and stability.
💡 Technology Features
Infotainment
Instrumentation:
Digital and analog instrument cluster providing speed, RPM, fuel level, coolant temperature, trip meters, and warning lights.
Driver Assistance
Electronic Aids:
No advanced electronic rider aids such as ABS, traction control, or riding modes were featured on the 2004 model. This is a pure, analog riding experience.
Connectivity
Diagnostic Port:
A diagnostic port is available for electronic fault code retrieval and system analysis, covered in detail by the electrical system section of the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or annually, whichever comes first. Refer to manual for precise interval.
Spark Plug Replacement:
Refer to manual for interval, usually around 12,000-24,000 km (7,500-15,000 miles).
Chain Maintenance:
Regular cleaning, lubrication, and adjustment are critical. Interval depends on riding conditions but should be checked frequently.
Valve Clearance Check:
Interval specified in manual, often at major service milestones (e.g., 12,000 km or 24,000 km).
Fluid Specifications
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid. Refer to manual for exact specification and replacement interval.
Coolant Capacity:
Refer to manual; typically around 2.5-3.0 liters.
Fork Oil Type:
Refer to manual for specific viscosity grade and type (e.g., Showa SS-8, Bel-Ray 5W). Capacity per fork leg is also detailed.
Known Issues
Common Wear Items:
Clutch slave cylinder seals, stator output (can fail), fuel pump issues, and electrical connector corrosion are potential points of attention for this model.
Recommended Upgrades:
Upgraded fuel pressure regulator, improved cooling fan control, and aftermarket exhaust systems are common owner modifications.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian motorcycle manufacturer with a strong racing heritage, known for its performance-oriented sportbikes and race replicas.
Model Evolution
Rsv Lineage:
The RSV 1000 R is part of Aprilia's flagship sportbike line, evolving from earlier models and setting the stage for subsequent generations like the RSV4.
Rsv 1000 R Specifics:
The 2004 model represents a refinement of the original SL1000 platform, often featuring updated ECU mapping and minor component improvements over earlier iterations.
Production
Production Period:
The SL1000 platform, including the RSV 1000 R, was produced through the early to mid-2000s.
🏆 Awards & Recognition
Recognitions
Sportbike Reviews:
Critically acclaimed by motorcycle journalists of its time for its performance, handling, and unique V-twin character, though sometimes criticized for its vibration and heat.
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