🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 328i Year: 2004 Codes Chassis Code: E46 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible/Wagon Target Audience: Enthusiast owners, Independent repair shops, DIY mechanics Competitive Analysis Key Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS300, Infiniti G35 Key Features Vehicle Attributes: Sporty handling, Responsive engines, Premium interior, Rear-wheel-drive bias (optional xDrive) Manual Value Proposition: Empowers owners with detailed technical knowledge for maintenance and repair, saving time and money. 📋 Manual Details Coverage Areas Vehicle Models Covered: BMW 328i (E46) Sedan, Coupe, Convertible, Wagon Engine Variants Covered: All M54B30 variants Transmission Types Covered: Manual (Getrag 420G), Automatic (GM A5S360R/Z) Trim Levels Covered: All available trim levels Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (M54B30), Cooling System, Fuel System, Exhaust System, Ignition System, Drivetrain (Differential, Driveshafts) Chassis: Suspension (Front/Rear), Steering System, Brakes (ABS, DSC), Wheels and Tires Electrical: Engine Control Unit (DME), Body Control Module (BCM), Lighting, Instrumentation, Infotainment, Power Accessories, Body Electronics Body And Interior: Body Panels, Doors, Windows, Seats, Trim, HVAC System Procedures Included Maintenance: Oil Change, Filter Replacements, Spark Plug Replacement, Fluid Checks and Replacements, Belt Inspection/Replacement Diagnostics: Troubleshooting guides, Diagnostic Trouble Codes (DTCs), Symptom-based diagnostics Repair: Engine Overhaul, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Repair, Body Panel Repair Assembly Disassembly: Step-by-step instructions for removing and installing major components Wiring Diagrams: Comprehensive electrical schematics for all systems Diagnostic Tools: Information relevant to using BMW diagnostic tools like DIS or ISTA/D (though a modern reader may need specific software for full interpretation of older DTCs). Technical Depth Depth: Complete Engine Rebuild, Transmission Overhaul, Advanced Electrical Diagnostics, Chassis Component Replacement, Bodywork Procedures 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Manual Completeness Coverage Scope: Covers all major mechanical, electrical, and body systems, including diagnostics and repair procedures. ⚙️ Engine Specifications Primary Engine Engine Code: M54B30 Engine Type: Inline 6-Cylinder, Double VANOS Displacement: 2979 cc (3.0 Liters) Performance Horsepower: 225 hp @ 5900 rpm Torque: 214 lb-ft @ 3500 rpm Fuel System Induction: Naturally Aspirated, Multi-point Fuel Injection (Bosch Motronic ME7.2) Recommended Fuel: Premium Unleaded (91 Octane or higher) Features Valvetrain: DOHC (Dual Overhead Camshafts), 24 Valves (4 per cylinder) 🔧 Transmission Standard Type: 5-Speed Manual (Getrag 420G) Optional Type: 5-Speed Automatic (GM A5S360R/Z) Features Manual Gear Ratios: 1st: 4.23, 2nd: 2.51, 3rd: 1.67, 4th: 1.23, 5th: 1.00, Reverse: 3.55 Automatic Features: Steptronic (manual shifting capability) Fluid Specifications Manual Transmission Fluid: BMW MTF LT-2 (or equivalent Dexron III/VI for some applications, consult manual) Automatic Transmission Fluid: BMW ETL-800 (or equivalent Dexron VI) 📐 Dimensions Exterior Wheelbase: 107.4 inches (2728 mm) Length: 177.4 inches (4506 mm) - Sedan Width: 68.5 inches (1740 mm) Height: 55.7 inches (1415 mm) - Sedan Weights Curb Weight: Approximately 3300-3500 lbs (1497-1588 kg), varies by body style and options Gross Vehicle Weight Rating: Approximately 4400 lbs (1996 kg) Towing Capacity: Not generally recommended or specified for most 3 Series models. Cargo Trunk Capacity: 13.6 cu ft (385 Liters) - Sedan Wheelbase Coupe Convertible Wheelbase: 107.3 inches (2725 mm) 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars IIHS Side Impact: Good Active Features Traction Control: Dynamic Stability Control (DSC) Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist Passive Features Airbags: Frontal airbags, Side-impact airbags, Front and Rear Head Protection System (HPS) Seatbelts: 3-point inertia-reel seat belts with pretensioners and force limiters 💡 Technology Features Infotainment Head Unit: Professional Radio/CD Player, optional Navigation system (MK4) Audio System: Standard 6-speaker system, optional Harman Kardon premium audio Driver Assistance Stability Control: Standard Dynamic Stability Control (DSC) Parking Assistance: Optional Rear Park Distance Control (PDC) Connectivity Auxiliary Input: Rarely standard; often required an aftermarket adapter or modification for auxiliary audio input. Climate Control System: Automatic climate control with cabin microfilter 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or as indicated by the Condition Based Service (CBS) system. Coolant Change Interval: Every 2-4 years or as per CBS. Spark Plug Replacement: Every 60,000 miles (96,000 km) for standard plugs, longer for Long-Life plugs. Fluid Specifications Engine Oil Capacity: 6.5 quarts (6.2 Liters) with filter Engine Oil Viscosity: SAE 0W-30 or 5W-30 Synthetic (BMW LL-01 approved) Coolant Type: BMW Blue Coolant (G48) or equivalent Brake Fluid: DOT 4 (BMW Super DOT 4 approved) Known Issues Engine Common Issues: Oil leaks from valve cover gasket and oil filter housing gasket, VANOS solenoids, PCV system failures (especially the "flame trap" breather hose). Cooling System Common Issues: Plastic expansion tank cracking, water pump failure (often plastic impeller), radiator leaks, thermostat...
Engine Overhaul, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Repair, Body Panel Repair
Assembly Disassembly:
Step-by-step instructions for removing and installing major components
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Diagnostic Tools:
Information relevant to using BMW diagnostic tools like DIS or ISTA/D (though a modern reader may need specific software for full interpretation of older DTCs).
Control arm bushings ('RTABs'), subframe bushings, strut mounts, and rear shock mounts can wear prematurely.
📚 Vehicle History
Brand Heritage
Legacy:
BMW, known for 'The Ultimate Driving Machine', has a long history of producing sporty and luxurious vehicles.
Model Evolution
E46 Generation:
The E46 generation (1998-2006) is the fourth generation of the 3 Series, known for refined styling, improved dynamics, and advanced technology.
328I Positioning:
The 328i offered a strong inline-six engine, bridging the gap between the sportier 330i and the entry-level 325i.
Production
Production Years For E46 328I:
Primarily 1999-2000 in North America, with the M54B30 engine used in the 325i and 330i for 2001-2006. The 2004 328i designation may refer to specific export markets or a misunderstanding of the North American market lineup where the 3.0L engine was badged 330i from 2001 onwards. This manual covers the M54B30 engine as found in the 328i (or equivalent 3.0L engine in other markets) for 2004.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
3 Series (E46) models frequently appeared on Car and Driver's 10Best lists during its production run.
Ratings
Jd Power Initial Quality:
Generally rated well for its class, though certain electrical components could be a point of concern in long-term ownership.