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2004 Cadillac Sedan de Ville Service and Repair Manual

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🏷️ Basic Information Identification Make: Cadillac Model: Sedan de Ville Year: 2004 Codes Chassis Code: GMT823 Vds Vin Digit 4: U Vds Vin Digit 5: K 👋 Introduction Market Position Segment: Full-size luxury sedan Positioning: Flagship model for Cadillac, emphasizing comfort, quietness, and advanced features for its era. Competitive Analysis Competitors: Lincoln Town Car, Chrysler 300M (later Chrysler 300), Buick Park Avenue, Mercury Grand Marquis Key Features Design Philosophy: Art and Science design language, focused on bold, sharp lines and a distinctive Cadillac presence. Powertrain Focus: V8 engine power and smoothness, front-wheel drive for packaging and traction. Comfort Features: Focus on ride quality, spacious interior, advanced climate control, and sound deadening. Manual Advantage: Provides the definitive resource for understanding and repairing this specific vehicle, going beyond generic guides. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Print (Paperback) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel, exhaust, engine control systems (ECM/PCM), ignition, starting, charging Transmission: 4-speed automatic (4L60-E/4L65-E), diagnosis, repair, overhaul, torque converter Drivetrain: Front-wheel drive (FWD), axles, drive shafts, differential, wheel bearings Suspension: Front and rear suspension systems, springs, struts, shocks, control arms, bushings, ball joints, steering knuckles Steering: Power steering system, steering column, steering rack, tie rods, diagnosis and repair Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System), traction control (TCS), brake hydraulics, calipers, rotors, pads, lines, master cylinder, hydroboost system Wheels And Tires: Wheel specifications, tire pressure monitoring system (TPMS), lug nut torque specifications Body And Frame: Body panel removal and installation, structural repair, rust repair, undercoating, weatherstripping, doors, hood, trunk, glass, mirrors Interior: Seats, upholstery, dashboard, trim panels, headliner, HVAC controls, interior lighting HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, evaporator, condenser, blower motor, climate control modules Electrical System: Battery, charging system, starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM), powertrain control module (PCM) Instrumentation And Gauges: Instrument cluster, gauges, warning lights, driver information center (DIC) Audio And Entertainment: Radio, CD player, speaker system, antenna Security System: Anti-theft system, keyless entry, remote start (if equipped) Driver Information System: On-board diagnostics (OBD-II), diagnostic trouble codes (DTCs) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake service, tune-ups Diagnosis: Troubleshooting guides, symptom-based diagnostics, DTC interpretation, electrical system diagnosis, mechanical component testing Repair: Step-by-step repair instructions for all major components and systems, component removal and installation, adjustments, calibrations Overhaul: Detailed procedures for engine and transmission overhauls, including component specifications and clearances Wiring: Comprehensive wiring diagrams for all electrical systems, including connector pinouts and wire colors Torque Specifications: Exact torque values for critical fasteners throughout the vehicle Specifications: Detailed technical specifications for all components, including clearances, tolerances, pressures, and fluid capacities Technical Depth Depth: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format Format: Printed Paperback Print Quality Quality: High-quality paper and printing, designed for durability in a workshop environment Binding Type Binding: Durable Paperback Binding Paper Type Paper: Glossy/Satin Finish Paper for clarity and longevity ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V8 Engine Code: LS6 (for Northstar variants) Displacement: 4.6L (279 cu in) Bore X Stroke: 3.56 in x 3.31 in (90.5 mm x 84.0 mm) Compression Ratio: 10.3:1 Cylinder Head Design: Dual Overhead Camshafts (DOHC), 4 valves per cylinder Performance Horsepower: 275 hp @ 5600 rpm (Standard), 300 hp @ 6000 rpm (Performance Variants) Torque: 295 lb-ft @ 4400 rpm (Standard), 325 lb-ft @ 4000 rpm (Performance Variants) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded Gasoline (91 Octane Recommended) Engine Management: Bosch Motronic ME7.1 (or similar GM controller) Engine Cooling Cooling System Type: Liquid-cooled Coolant Capacity: Approx. 12.0 quarts (11.3 Liters) Lubrication Oil Capacity: Approx. 4.5 quarts (4.3 Liters) Recommended Oil Viscosity: SAE 5W-30 (API SM or higher) Engine Code Details Ls6 Northstar Notes: The 4.6L Northstar V8 was renowned for its smooth operation and technological sophistication, featuring variable valve timing (VVT) and often semi-sequential fuel injection. 🔧 Transmission Standard Transmission Type: 4-speed automatic overdrive Transmission Model: 4L60-E (most common) / 4L65-E (heavy-duty variant) Optional Optional Transmissions: None offered for this model year Features Shift Modes: Driver selectable modes (e.g., Normal, Sport) Torque Converter: Lock-up torque converter for improved fuel efficiency Fluid Specifications Transmission Fluid Type: Dexron-VI (or Dexron-III H as a prior specification) Fluid Capacity Transmission Fluid Capacity: Approx. 11.5 quarts (10.9 Liters) (dry fill) 📐 Dimensions Exterior Length: 201.0 inches (5105 mm) Width: 75.0 inches (1905 mm) Height: 57.5 inches (1460 mm) Wheelbase: 115.3 inches (2929 mm) Front Track: 62.0 inches (1575 mm) Rear Track: 61.0 inches (1550 mm) Weights Curb Weight: Approximately 3800-4000 lbs...
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2004 Cadillac Sedan de Ville Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Cadillac
Model:
Sedan de Ville
Year:
2004
Codes
Chassis Code:
GMT823
Vds Vin Digit 4:
U
Vds Vin Digit 5:
K
👋 Introduction
Market Position
Segment:
Full-size luxury sedan
Positioning:
Flagship model for Cadillac, emphasizing comfort, quietness, and advanced features for its era.
Competitive Analysis
Competitors:
Lincoln Town Car, Chrysler 300M (later Chrysler 300), Buick Park Avenue, Mercury Grand Marquis
Key Features
Design Philosophy:
Art and Science design language, focused on bold, sharp lines and a distinctive Cadillac presence.
Powertrain Focus:
V8 engine power and smoothness, front-wheel drive for packaging and traction.
Comfort Features:
Focus on ride quality, spacious interior, advanced climate control, and sound deadening.
Manual Advantage:
Provides the definitive resource for understanding and repairing this specific vehicle, going beyond generic guides.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Print (Paperback)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel, exhaust, engine control systems (ECM/PCM), ignition, starting, charging
Transmission:
4-speed automatic (4L60-E/4L65-E), diagnosis, repair, overhaul, torque converter
Drivetrain:
Front-wheel drive (FWD), axles, drive shafts, differential, wheel bearings
Suspension:
Front and rear suspension systems, springs, struts, shocks, control arms, bushings, ball joints, steering knuckles
Steering:
Power steering system, steering column, steering rack, tie rods, diagnosis and repair
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), traction control (TCS), brake hydraulics, calipers, rotors, pads, lines, master cylinder, hydroboost system
Wheels And Tires:
Wheel specifications, tire pressure monitoring system (TPMS), lug nut torque specifications
Body And Frame:
Body panel removal and installation, structural repair, rust repair, undercoating, weatherstripping, doors, hood, trunk, glass, mirrors
Interior:
Seats, upholstery, dashboard, trim panels, headliner, HVAC controls, interior lighting
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, compressor, evaporator, condenser, blower motor, climate control modules
Electrical System:
Battery, charging system, starting system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, body control module (BCM), powertrain control module (PCM)
Instrumentation And Gauges:
Instrument cluster, gauges, warning lights, driver information center (DIC)
Audio And Entertainment:
Radio, CD player, speaker system, antenna
Security System:
Anti-theft system, keyless entry, remote start (if equipped)
Driver Information System:
On-board diagnostics (OBD-II), diagnostic trouble codes (DTCs)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake service, tune-ups
Diagnosis:
Troubleshooting guides, symptom-based diagnostics, DTC interpretation, electrical system diagnosis, mechanical component testing
Repair:
Step-by-step repair instructions for all major components and systems, component removal and installation, adjustments, calibrations
Overhaul:
Detailed procedures for engine and transmission overhauls, including component specifications and clearances
Wiring:
Comprehensive wiring diagrams for all electrical systems, including connector pinouts and wire colors
Torque Specifications:
Exact torque values for critical fasteners throughout the vehicle
Specifications:
Detailed technical specifications for all components, including clearances, tolerances, pressures, and fluid capacities
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Format:
Printed Paperback
Print Quality
Quality:
High-quality paper and printing, designed for durability in a workshop environment
Binding Type
Binding:
Durable Paperback Binding
Paper Type
Paper:
Glossy/Satin Finish Paper for clarity and longevity
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V8
Engine Code:
LS6 (for Northstar variants)
Displacement:
4.6L (279 cu in)
Bore X Stroke:
3.56 in x 3.31 in (90.5 mm x 84.0 mm)
Compression Ratio:
10.3:1
Cylinder Head Design:
Dual Overhead Camshafts (DOHC), 4 valves per cylinder
Performance
Horsepower:
275 hp @ 5600 rpm (Standard), 300 hp @ 6000 rpm (Performance Variants)
Torque:
295 lb-ft @ 4400 rpm (Standard), 325 lb-ft @ 4000 rpm (Performance Variants)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane Recommended)
Engine Management:
Bosch Motronic ME7.1 (or similar GM controller)
Engine Cooling
Cooling System Type:
Liquid-cooled
Coolant Capacity:
Approx. 12.0 quarts (11.3 Liters)
Lubrication
Oil Capacity:
Approx. 4.5 quarts (4.3 Liters)
Recommended Oil Viscosity:
SAE 5W-30 (API SM or higher)
Engine Code Details
Ls6 Northstar Notes:
The 4.6L Northstar V8 was renowned for its smooth operation and technological sophistication, featuring variable valve timing (VVT) and often semi-sequential fuel injection.
🔧 Transmission
Standard
Transmission Type:
4-speed automatic overdrive
Transmission Model:
4L60-E (most common) / 4L65-E (heavy-duty variant)
Optional
Optional Transmissions:
None offered for this model year
Features
Shift Modes:
Driver selectable modes (e.g., Normal, Sport)
Torque Converter:
Lock-up torque converter for improved fuel efficiency
Fluid Specifications
Transmission Fluid Type:
Dexron-VI (or Dexron-III H as a prior specification)
Fluid Capacity
Transmission Fluid Capacity:
Approx. 11.5 quarts (10.9 Liters) (dry fill)
📐 Dimensions
Exterior
Length:
201.0 inches (5105 mm)
Width:
75.0 inches (1905 mm)
Height:
57.5 inches (1460 mm)
Wheelbase:
115.3 inches (2929 mm)
Front Track:
62.0 inches (1575 mm)
Rear Track:
61.0 inches (1550 mm)
Weights
Curb Weight:
Approximately 3800-4000 lbs (1724-1814 kg), depending on options.
Gross Vehicle Weight Rating Gvwr:
Approximately 5000 lbs (2268 kg)
Towing Capacity:
Not specified or recommended for towing.
Cargo
Trunk Volume:
17.1 cubic feet (484 Liters)
Wheels And Tires
Standard Wheel Size:
17 inch alloy wheels
Standard Tire Size:
P225/60R17
Bolt Pattern:
5 x 115 mm (5 x 4.5 inches)
Lug Nut Torque:
100 lb-ft (136 Nm)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger)
NHTSA Side Impact:
4-Star (Front), 5-Star (Rear)
IIHS Front Offset:
Good
IIHS Side Impact:
Acceptable
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
StabiliTrak (optional on some trims)
Passive Features
Airbags Front:
Dual-stage front airbags
Airbags Side:
Front and rear side curtain airbags (optional on some trims)
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
Lighting:
Halogen headlamps, fog lamps (optional)
Security:
Factory-installed anti-theft system, optional remote keyless entry
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system with AM/FM stereo, CD player, and often an integrated cassette player.
Display:
Central infotainment display for radio and climate controls, often integrated into the dashboard.
Driver Assistance
Parking Assist:
Optional rear parking assist sensors.
Navigation:
Optional factory-installed GPS navigation system.
Connectivity
Onstar:
Available OnStar communication system for emergency services, diagnostics, and hands-free calling.
Comfort Features
Climate Control:
Dual-zone automatic climate control
Seating:
Heated and ventilated front seats (optional), power adjustable front seats with memory.
Lighting Control:
Automatic headlamp control
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil).
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Transmission Fluid Change:
Every 100,000 miles (160,000 km) under normal driving conditions, or more frequently under severe conditions.
Coolant Flush Replacement:
Every 5 years or 100,000 miles (160,000 km) with extended-life coolant.
Spark Plug Replacement:
Platinum-tipped plugs: 100,000 miles (160,000 km). Iridium-tipped plugs (if applicable): up to 150,000 miles (240,000 km).
Fluid Specifications
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
GM Power Steering Fluid (or equivalent)
Windshield Washer Fluid:
Automotive windshield washer fluid
Known Issues
Northstar Engine Issues:
Head gasket failures (early models), intake manifold coolant leaks, oil leaks, oil pressure issues (requiring specific diagnostic procedures detailed in the manual).
Suspension Components:
Premature wear of front control arm bushings, ball joints, and sway bar links.
Electrical Gremlins:
Intermittent electrical issues, particularly related to the Body Control Module (BCM), instrument cluster, and window regulators. Wiring harness integrity checks are crucial.
HVAC System Problems:
Blend door actuator failures, blower motor resistor issues, refrigerant leaks.
Transaxle Issues:
Occasional torque converter shudder, seal leaks, and shift solenoid issues.
Common Repairs Manual Focus
Focus:
The manual provides in-depth procedures for addressing these known issues, including specific diagnostic steps, component replacement, and reassembly instructions.
📚 Vehicle History
Brand Heritage
Brand Identity:
Cadillac, America's longest-producing automotive brand, historically synonymous with luxury, prestige, and technological innovation.
Model Evolution
Deville Lineage:
The De Ville nameplate has a long history within Cadillac, evolving from a range-topping luxury sedan to a distinct model. The 2000-2005 generation represented a significant shift towards Cadillac's 'Art and Science' design language.
Platform:
Built on GM's G-body platform, specifically the GMT823 variant, sharing underpinnings with other large GM sedans of the era.
Production
Production Years:
2000-2005
Manufacturing Location:
Hamtramck, Michigan, USA
Sales Performance:
Generally strong sales for a luxury sedan of its size and segment, catering to a traditional Cadillac customer base.
🏆 Awards & Recognition
Recognitions
Ciac Award:
Cadillac often received recognition for its luxurious interiors and quiet cabins in its segment.
Ratings
Consumer Reports Ratings:
Consumer Reports ratings for this era of Cadillac Sedans often varied, with praise for ride comfort and engine power but some criticisms regarding predicted reliability in certain areas.
Certifications
Epa Fuel Economy:
EPA estimates for city/highway: Approximately 18 MPG / 27 MPG (may vary slightly by specific engine tune).
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