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Chrysler 300M Concorde Intrepid 2004 All Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: 300M, Concorde, Intrepid Year: 2004 Product Type: All Service Repair Manual Download 👋 Introduction Market Position Positioning: Targets DIY enthusiasts, independent repair shops, and Chrysler owners seeking to maintain and repair their vehicles with professional-grade information. Competitive Analysis Alternatives: Competes with other aftermarket repair manuals (Haynes, Chilton) but offers superior detail and factory accuracy. Key Features Features: Direct factory data, detailed diagrams, diagnostic procedures, torque specifications, and fluid recommendations. 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, maintenance, and troubleshooting for Chrysler 300M, Concorde, and Intrepid models. Page Count Page Count: Estimated 2000+ pages (typical for comprehensive factory service manuals) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing components, fuel injection, ignition system. Engine Performance: Engine control module (ECM) diagnosis, sensor operation, emissions control systems (EVAP, EGR), exhaust system. Transmission Automatic: 42LE, 45RFE, 48RE transmission overhaul, diagnosis, shift control, torque converter, fluid specifications. Chassis Suspension: Front suspension (MacPherson strut, lower control arm), rear suspension (independent multi-link), steering system (power steering pump, rack and pinion), wheel bearings. Brakes: Front disc brakes, rear disc brakes, ABS system diagnosis, hydraulic system, parking brake, brake fluid specifications. Electrical System: Battery, charging system (alternator), starting system, lighting system (headlights, taillights, interior), fuses and relays, power distribution. Body Exterior: Body panel repair, doors, hood, trunk lid, bumpers, glass replacement, weatherstripping, paint codes. Body Interior: Dashboard removal, seat installation, trim panels, HVAC controls, audio system, airbags system. HVAC: Air conditioning system (refrigerant type, charge capacity), heating system, blower motor, climate control module. Diagnostics: OBD-II diagnostic trouble codes (DTCs), wiring diagrams, component testing procedures, troubleshooting flowcharts. Procedures Included Maintenance: Oil changes, filter replacements, coolant flushes, spark plug replacement, brake pad replacement, tire rotation, belt inspection. Repair: Engine component replacement (e.g., water pump, alternator, starter), transmission rebuilds, suspension component replacement, brake caliper replacement, electrical component repair. Troubleshooting: Step-by-step diagnostic procedures for common drivability issues, electrical faults, and mechanical problems. Disassembly Assembly: Detailed instructions for removing and reinstalling major components and sub-assemblies. Technical Depth Depth: Factory-level detail covering all aspects of vehicle service and repair, from basic maintenance to complex diagnostics and component overhauls. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Quality: High-resolution scans suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Variant: 3.5L V6 SOHC (24-valve) EGG/EGQ Engine 1 Displacement: 3497 cc (213.4 cu in) Engine 1 Bore X Stroke: 96.0 mm x 81.0 mm (3.78 in x 3.19 in) Engine 1 Compression Ratio: 9.3:1 Engine 1 Horsepower: 255 hp @ 6400 rpm (300M), 232 hp @ 6400 rpm (Concorde/Intrepid) Engine 1 Torque: 250 lb-ft @ 3900 rpm (300M), 220 lb-ft @ 4000 rpm (Concorde/Intrepid) Fuel System Fuel System Type: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane (minimum) Performance Redline Rpm: Approximately 6600 RPM 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic Transaxle (42LE/45RFE) Optional Transmission Type Optional: No manual transmission option available for these models. Features Transmission Features: Electronically controlled, adaptive shift logic, overdrive. Fluid Specifications Transmission Fluid Type: ATF+4 (Mopar) Fluid Capacities Transmission Fluid Capacity: Approx. 6.0 quarts (5.7 liters) for fluid change, 10.0 quarts (9.5 liters) for overhaul. 📐 Dimensions Exterior Wheelbase: 112.1 inches (2847 mm) Length: 200.4 inches (5090 mm) (300M) / 201.7 inches (5123 mm) (Concorde/Intrepid) Width: 75.1 inches (1908 mm) Height: 57.5 inches (1460 mm) (300M) / 57.0 inches (1448 mm) (Concorde/Intrepid) Weights Curb Weight: Approx. 3700-3900 lbs (1680-1770 kg) depending on model and equipment. Gross Vehicle Weight Rating: Approx. 4800-5000 lbs (2177-2268 kg) Cargo Trunk Capacity: Approx. 16.0 cu ft (453 liters) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-star (for models with side airbags) NHTSA Front Impact Passenger: 5-star (for models with side airbags) IIHS Moderate Overlap Front: Good Active Features Active Safety Features: Anti-lock Braking System (ABS), Traction Control (TCS), available Electronic Stability Program (ESP) on some trims. Passive Features Passive Safety Features: Driver and front passenger airbags, available side curtain airbags, front seatbelt pretensioners, LATCH child seat anchors. 💡 Technology Features Infotainment Infotainment System: Factory-installed AM/FM stereo with CD player, available Infinity speaker system, available cassette player, available navigation system. Driver Assistance Driver Assistance Features: Cruise control, power adjustable pedals (optional), theft deterrent system. Connectivity Connectivity Features: No integrated Bluetooth or USB ports for this model year. Auxiliary input for aftermarket audio devices might be present. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles (4,800-12,000 km) or 6 months, depending on driving conditions and oil type (consult owner's manual for specific recommendation). Air...
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Chrysler 300M Concorde Intrepid 2004 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300M, Concorde, Intrepid
Year:
2004
Product Type:
All Service Repair Manual Download
👋 Introduction
Market Position
Positioning:
Targets DIY enthusiasts, independent repair shops, and Chrysler owners seeking to maintain and repair their vehicles with professional-grade information.
Competitive Analysis
Alternatives:
Competes with other aftermarket repair manuals (Haynes, Chilton) but offers superior detail and factory accuracy.
Key Features
Features:
Direct factory data, detailed diagrams, diagnostic procedures, torque specifications, and fluid recommendations.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, maintenance, and troubleshooting for Chrysler 300M, Concorde, and Intrepid models.
Page Count
Page Count:
Estimated 2000+ pages (typical for comprehensive factory service manuals)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing components, fuel injection, ignition system.
Engine Performance:
Engine control module (ECM) diagnosis, sensor operation, emissions control systems (EVAP, EGR), exhaust system.
Transmission Automatic:
42LE, 45RFE, 48RE transmission overhaul, diagnosis, shift control, torque converter, fluid specifications.
Chassis Suspension:
Front suspension (MacPherson strut, lower control arm), rear suspension (independent multi-link), steering system (power steering pump, rack and pinion), wheel bearings.
Brakes:
Front disc brakes, rear disc brakes, ABS system diagnosis, hydraulic system, parking brake, brake fluid specifications.
Electrical System:
Battery, charging system (alternator), starting system, lighting system (headlights, taillights, interior), fuses and relays, power distribution.
Body Exterior:
Body panel repair, doors, hood, trunk lid, bumpers, glass replacement, weatherstripping, paint codes.
Body Interior:
Dashboard removal, seat installation, trim panels, HVAC controls, audio system, airbags system.
HVAC:
Air conditioning system (refrigerant type, charge capacity), heating system, blower motor, climate control module.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), wiring diagrams, component testing procedures, troubleshooting flowcharts.
Procedures Included
Maintenance:
Oil changes, filter replacements, coolant flushes, spark plug replacement, brake pad replacement, tire rotation, belt inspection.
Repair:
Engine component replacement (e.g., water pump, alternator, starter), transmission rebuilds, suspension component replacement, brake caliper replacement, electrical component repair.
Troubleshooting:
Step-by-step diagnostic procedures for common drivability issues, electrical faults, and mechanical problems.
Disassembly Assembly:
Detailed instructions for removing and reinstalling major components and sub-assemblies.
Technical Depth
Depth:
Factory-level detail covering all aspects of vehicle service and repair, from basic maintenance to complex diagnostics and component overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Quality:
High-resolution scans suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
3.5L V6 SOHC (24-valve) EGG/EGQ
Engine 1 Displacement:
3497 cc (213.4 cu in)
Engine 1 Bore X Stroke:
96.0 mm x 81.0 mm (3.78 in x 3.19 in)
Engine 1 Compression Ratio:
9.3:1
Engine 1 Horsepower:
255 hp @ 6400 rpm (300M), 232 hp @ 6400 rpm (Concorde/Intrepid)
Engine 1 Torque:
250 lb-ft @ 3900 rpm (300M), 220 lb-ft @ 4000 rpm (Concorde/Intrepid)
Fuel System
Fuel System Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Performance
Redline Rpm:
Approximately 6600 RPM
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic Transaxle (42LE/45RFE)
Optional
Transmission Type Optional:
No manual transmission option available for these models.
Features
Transmission Features:
Electronically controlled, adaptive shift logic, overdrive.
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Mopar)
Fluid Capacities
Transmission Fluid Capacity:
Approx. 6.0 quarts (5.7 liters) for fluid change, 10.0 quarts (9.5 liters) for overhaul.
📐 Dimensions
Exterior
Wheelbase:
112.1 inches (2847 mm)
Length:
200.4 inches (5090 mm) (300M) / 201.7 inches (5123 mm) (Concorde/Intrepid)
Width:
75.1 inches (1908 mm)
Height:
57.5 inches (1460 mm) (300M) / 57.0 inches (1448 mm) (Concorde/Intrepid)
Weights
Curb Weight:
Approx. 3700-3900 lbs (1680-1770 kg) depending on model and equipment.
Gross Vehicle Weight Rating:
Approx. 4800-5000 lbs (2177-2268 kg)
Cargo
Trunk Capacity:
Approx. 16.0 cu ft (453 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-star (for models with side airbags)
NHTSA Front Impact Passenger:
5-star (for models with side airbags)
IIHS Moderate Overlap Front:
Good
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control (TCS), available Electronic Stability Program (ESP) on some trims.
Passive Features
Passive Safety Features:
Driver and front passenger airbags, available side curtain airbags, front seatbelt pretensioners, LATCH child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Factory-installed AM/FM stereo with CD player, available Infinity speaker system, available cassette player, available navigation system.
Driver Assistance
Driver Assistance Features:
Cruise control, power adjustable pedals (optional), theft deterrent system.
Connectivity
Connectivity Features:
No integrated Bluetooth or USB ports for this model year. Auxiliary input for aftermarket audio devices might be present.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (4,800-12,000 km) or 6 months, depending on driving conditions and oil type (consult owner's manual for specific recommendation).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Approximately 60,000-100,000 miles (96,000-160,000 km) for platinum or iridium plugs.
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) depending on driving conditions.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30, API Certified (e.g., MS-6395 for Chrysler).
Coolant Specification:
Chrysler OAT (Organic Additive Technology) Antifreeze/Coolant (Blue, HOAT compatible) or equivalent.
Brake Fluid Specification:
DOT 3 or DOT 4.
Fluid Capacities
Engine Oil Capacity:
Approx. 5.0 quarts (4.7 liters) with filter.
Coolant Capacity:
Approx. 11.0 quarts (10.4 liters).
Known Issues
Common Issues:
Transmission shift solenoid issues (42LE), power steering pump leaks, PCV valve failure leading to oil consumption, minor electrical gremlins, HVAC blend door actuator failures.
📚 Vehicle History
Brand Heritage
Heritage:
Chrysler, an American automotive manufacturer with a long history of producing large sedans and executive cars.
Model Evolution
Evolution 300M:
Launched in 1999 as a more upscale, performance-oriented variant of the LH platform, inheriting the '300' letter series heritage.
Evolution Concorde Intrepid:
These models are part of the second generation of Chrysler's LH platform, introduced in 1998. They shared significant underpinnings and powertrains.
Production
Production Years:
2004 model year. The LH platform production for these models concluded in 2004.
Manufacturing Location:
Bramalea, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The Chrysler LH platform sedans, including the Concorde and Intrepid, were frequent recipients of '10Best' lists from Car and Driver magazine in earlier iterations, highlighting their advanced engineering and styling for their time. The 300M was lauded for its European-inspired design and driving dynamics.
Ratings
Consumer Reports Ratings:
Ratings varied by year and model, with some years showing average or above-average reliability for engine and transmission, while others noted issues with electrical systems and suspension components.
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