🏷️ Basic Information Identification Make: Ford Model: F-550 Super Duty Year: 2004 Generation Generation Code: Third Generation (2004-2007) Codes Platform: P262 👋 Introduction Market Position Market Position: Essential resource for owners and independent repair facilities of the 2004 Ford F-550 Super Duty, offering factory-level technical data. Competitive Analysis Competitive Advantage: Officially licensed OE data from RepairSurge provides superior accuracy and completeness compared to generic aftermarket manuals. Digital format offers convenience and instant access. Key Features Key Features: Licensed OE information, comprehensive coverage, easy online access, detailed diagrams, diagnostic procedures, repair guides, troubleshooting assistance. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Bodywork, Chassis, Diagnostics Page Count Page Count: Extensive (digital, no fixed page count) Manual Type Manual Type: Service and Repair Manual Software Language Language: English Format Format: Online Software/Web-based Access 📖 Manual Coverage Systems Covered Engine Systems: Power Stroke 6.0L V8 Turbo Diesel, 5.4L V8 Triton Gasoline, 6.8L V10 Triton Gasoline (including diagnosis, repair, component testing, specifications) Transmission Systems: TorqShift 5R110W Automatic, ZF S6-650 Manual (including overhaul, diagnostics, fluid specifications) Drivetrain Systems: Front and Rear Axles (Dana 50/60/70), Transfer Case (BW 4446/4447), Driveshafts, U-joints (including lubrication, inspection, repair) Brake Systems: Hydraulic Brake System, ABS, Parking Brake (including pad/rotor replacement, caliper service, fluid bleeding, diagnostics) Suspension Steering: Front Independent Front Suspension (IFS), Rear Solid Axle, Leaf Springs, Steering Gear (including alignment, component replacement, lubrication) Electrical Systems: Battery, Charging System, Starting System, Lighting, Instrument Cluster, Powertrain Control Module (PCM), Body Control Module (BCM), Wiring Diagrams, Fuses, Relays HVAC Systems: Air Conditioning, Heater, Ventilation (including refrigerant handling, component replacement, leak testing) Bodywork Chassis: Frame, Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim (including removal, installation, adjustment) Procedures Included General Maintenance: Oil and filter changes, air filter replacement, fuel filter replacement, coolant checks and changes, tire rotation and inspection Engine Repair: Head gasket replacement, injector service, turbocharger diagnosis and replacement, EGR system service, engine component overhaul Transmission Repair: Clutch replacement (manual), valve body diagnosis (automatic), torque converter service, transmission fluid and filter replacement Brake Service: Brake pad and rotor replacement, caliper rebuilding, brake line replacement, hydraulic system bleeding Suspension Steering Repair: Ball joint replacement, tie rod end replacement, wheel bearing replacement, shock absorber replacement, steering box service Electrical Troubleshooting: Diagnostic trouble code (DTC) interpretation, circuit testing, component testing, wiring harness repair, sensor replacement HVAC Repair: Compressor replacement, condenser service, evaporator cleaning, heater core replacement, refrigerant recharge Body Repair: Panel alignment, door mechanism repair, glass replacement, trim component installation Technical Depth Diagnostic Capabilities: Advanced diagnostics, including flow charts, pinpoint tests, and electrical schematics for troubleshooting complex issues. Repair Procedures: Step-by-step repair instructions with detailed diagrams and torque specifications for component removal and installation. Component Rebuilds: Information on overhauling major components such as engines, transmissions, and differentials. Specifications: Comprehensive technical specifications, including torque values, clearances, fluid capacities, and electrical data. 📊 Manual Specifications File Format File Format: Proprietary Web-based Application (requires internet connection and web browser) Print Quality Print Quality: N/A (Digital Format) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Access Duration Access Duration: 1 Year (with option for renewal) Compatibility Compatibility: PC, Laptop, Smartphone, Tablet (via web browser) ⚙️ Engine Specifications Primary Engine Primary Engine Diesel: 6.0L Power Stroke V8 Turbo Diesel Primary Engine Gasoline 1: 5.4L Triton V8 Gasoline Primary Engine Gasoline 2: 6.8L Triton V10 Gasoline Performance Diesel Horsepower Diesel: Approximately 325 hp @ 3300 rpm (varies slightly by configuration) Torque Diesel: Approximately 560 lb-ft @ 2000 rpm (varies slightly by configuration) Performance Gasoline 1 Horsepower Gasoline 1: Approximately 260 hp @ 4500 rpm Torque Gasoline 1: Approximately 350 lb-ft @ 2500 rpm Performance Gasoline 2 Horsepower Gasoline 2: Approximately 310 hp @ 4250 rpm Torque Gasoline 2: Approximately 425 lb-ft @ 3250 rpm Fuel System Fuel System Diesel: High-Pressure Common Rail (HPCR) direct injection Fuel System Gasoline: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Standard Transmission Type: TorqShift 5R110W 5-Speed Automatic (Heavy-Duty) Optional Transmission Optional Transmission Type: ZF S6-650 6-Speed Manual Features Automatic Transmission Features: SelectShift Automatic, Tow/Haul Mode Fluid Specifications Automatic Transmission Fluid: Mercon SP (or equivalent) Manual Transmission Fluid: Mercon LV or XT-11QGC (75W-85W GL-4) 📐 Dimensions Exterior Wheelbase Options: Multiple options ranging from 137" to 201" depending on cab and configuration Cab Configurations: Regular Cab, SuperCab (Crew Cab) Weights Gvwr Range: 14,500 lbs to 20,500 lbs (Class 4/5/6 depending on specific configuration) Curb Weight Range: Approximately 6,000 lbs - 8,000 lbs (varies greatly by configuration) 🛡️ Safety Features Ratings NHTSA Ratings: Specific ratings vary by configuration and test year; generally focused on occupant protection in frontal and side impacts. Active Features Active Safety Features: Four-wheel Anti-lock Braking System (ABS) Passive Features Passive Safety Features: Front airbags, high-strength steel frame, side-impact door beams. 💡 Technology Features Infotainment Infotainment System: Base AM/FM stereo, optional...