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2004 Iveco Daily Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Iveco Model: Daily Year: 2004 Codes Model Generation: Third Generation (1999-2006) 👋 Introduction Market Position Vehicle Segment: Light Commercial Vehicle (LCV) / Van Target Audience: Professional mechanics, fleet maintenance technicians, and DIY enthusiasts working on the Iveco Daily Competitive Analysis Competitors 2004: Ford Transit, Mercedes-Benz Sprinter, Fiat Ducato, Renault Master, Volkswagen Crafter Key Features Manual Value Proposition: Provides the most complete workshop manual, essential for maintaining and repairing the 2004 Iveco Daily across various engine and system configurations. Vehicle Strengths: Known for its robustness, versatility, and wide range of body configurations, making it a popular choice for commercial applications. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Assembly, Disassembly, Wiring Diagrams Engine Coverage: Engines 8140.XXX series, including electronic high-pressure injection (8140.43R, 43XX/44XX; 8140.43B, 43XX/44XX; 8140.43S, 41XX; 8140.43S, 43XX/44XX; 8140.43N, 43XX/44XX) and rotary mechanical injection pump (8140.43C, 43XX; 8140.63C, 40XX), FIA Engine, FIC Engine Chassis Coverage: Clutch, Transmission, Propeller shafts, Rear axles, Axle, Suspensions, Wheels and tyres, Steering gear, Hydro-pneumatic system - brakes, Bodywork - Chassis frame - Cab air-conditioning Electrical Coverage: Electric/electronic system Maintenance Coverage: Scheduled Maintenance Page Count Estimated Page Count: Extensive (typical for comprehensive workshop manuals, exact count not provided but implied by scope) Manual Type Type: Workshop Manual / Service Repair Manual Language Language: English Format File Format: PDF Download Type: Instant Download Shipping Cost: None Delivery Method: Digital Download (No CD-ROM) 📖 Manual Coverage Systems Covered Powertrain: Engine, Clutch, Transmission, Propeller Shafts, Rear Axles Chassis And Suspension: Axle Systems, Suspensions, Wheels and Tyres, Steering Gear Braking System: Hydro-pneumatic system - brakes Body And HVAC: Bodywork, Chassis Frame, Cab Air-conditioning Electrical And Electronics: Electric/electronic system, Wiring Diagrams Procedures Included Repair And Overhaul: Complete service and repair procedures, assembling and disassembling of all covered components Diagnostics: Implicitly covered through service and repair procedures, likely including troubleshooting for electrical and mechanical systems Maintenance: Scheduled Maintenance procedures and guidelines Technical Depth Scope: Comprehensive Workshop Manual, covering everything needed for service and repair. 📊 Manual Specifications File Format Quality: High Quality PDF Printability: All pages are printable Searchability: Assumed searchable text within PDF Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Reader: Adobe PDF Reader Compatibility: All Versions of Windows, Mac & Linux ⚙️ Engine Specifications Primary Engine Series Engine Family: Iveco 8140 Series Engine Variants Electronic High Pressure Injection: 8140.43R (43XX/44XX variants), 8140.43B (43XX/44XX variants), 8140.43S (41XX, 43XX/44XX variants), 8140.43N (43XX/44XX variants) Rotary Mechanical Injection: 8140.43C (43XX variants), 8140.63C (40XX variants) Special Engines: FIA Engine, FIC Engine Fuel System Injection Type: High-Pressure Injection (Common Rail or similar for electronic versions), Rotary Mechanical Injection Pump for specific variants. Technical Details Displacement Range: Typically 2.3L to 2.8L for the 8140 series, depending on specific XX designation. Power And Torque: Varies significantly by engine variant and configuration. Specific figures require consulting the manual for particular engine codes (e.g., 43XX, 44XX). 🔧 Transmission Standard Transmission Type: Manual transmission is standard across most Daily models. Optional Transmission Type: Automatic or semi-automatic transmissions may be available on certain configurations or as options. Features Gear Count: Commonly 5-speed or 6-speed manual transmissions. Maintenance Fluid Type: Manual transmission fluid (MTF) specifications would be detailed in the manual, typically a GL-4 or GL-5 specification. 📐 Dimensions Exterior Body Styles: Panel Van, Chassis Cab, Crew Cab, Minibus, Platform Truck; various wheelbase and roof height options. Weights Gvwr Range: Gross Vehicle Weight Rating varies significantly based on configuration, from approximately 3.0 to 3.5 tonnes, and potentially higher for heavier duty variants. Curb Weight: Varies significantly by body style and configuration. 🛡️ Safety Features Passive Features Airbags: Driver airbag standard on most models, passenger airbag often optional or standard on higher trims/specific markets. Seatbelts: Three-point seatbelts with pre-tensioners. Active Features ABS: Anti-lock Braking System (ABS) typically standard or optional. Esp: Electronic Stability Program (ESP) may be available as an option on some 2004 models, particularly for higher GVWR versions. Ratings Euro Ncap: Euro NCAP ratings for commercial vehicles of this era are less consistently published than for passenger cars. Specific vehicle configurations and test dates would be needed for an accurate rating. 💡 Technology Features Infotainment Audio System: Base radio/CD player common; optional upgrades may include MP3 compatibility or better speaker systems. Driver Assistance Cruise Control: Available as an option on some models. Parking Sensors: May be available as an aftermarket fitment or optional on higher-spec models. Connectivity OBD Ii: Standard OBD-II (or EOBD for European market) port available for diagnostics, supporting the electronic diagnostic systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-20,000 km or annually, depending on operating conditions. Specific interval for engine variant is in the manual. Air Filter Replacement: Recommended at intervals specified in the manual, often tied to mileage or annual service. Fuel Filter Replacement: Crucial for diesel engines, with specific intervals provided...
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Sku: 193735
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2004 Iveco Daily Service Repair Manual
🏷️ Basic Information
Identification
Make:
Iveco
Model:
Daily
Year:
2004
Codes
Model Generation:
Third Generation (1999-2006)
👋 Introduction
Market Position
Vehicle Segment:
Light Commercial Vehicle (LCV) / Van
Target Audience:
Professional mechanics, fleet maintenance technicians, and DIY enthusiasts working on the Iveco Daily
Competitive Analysis
Competitors 2004:
Ford Transit, Mercedes-Benz Sprinter, Fiat Ducato, Renault Master, Volkswagen Crafter
Key Features
Manual Value Proposition:
Provides the most complete workshop manual, essential for maintaining and repairing the 2004 Iveco Daily across various engine and system configurations.
Vehicle Strengths:
Known for its robustness, versatility, and wide range of body configurations, making it a popular choice for commercial applications.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Assembly, Disassembly, Wiring Diagrams
Engine Coverage:
Engines 8140.XXX series, including electronic high-pressure injection (8140.43R, 43XX/44XX; 8140.43B, 43XX/44XX; 8140.43S, 41XX; 8140.43S, 43XX/44XX; 8140.43N, 43XX/44XX) and rotary mechanical injection pump (8140.43C, 43XX; 8140.63C, 40XX), FIA Engine, FIC Engine
Chassis Coverage:
Clutch, Transmission, Propeller shafts, Rear axles, Axle, Suspensions, Wheels and tyres, Steering gear, Hydro-pneumatic system - brakes, Bodywork - Chassis frame - Cab air-conditioning
Electrical Coverage:
Electric/electronic system
Maintenance Coverage:
Scheduled Maintenance
Page Count
Estimated Page Count:
Extensive (typical for comprehensive workshop manuals, exact count not provided but implied by scope)
Manual Type
Type:
Workshop Manual / Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Download Type:
Instant Download
Shipping Cost:
None
Delivery Method:
Digital Download (No CD-ROM)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Clutch, Transmission, Propeller Shafts, Rear Axles
Chassis And Suspension:
Axle Systems, Suspensions, Wheels and Tyres, Steering Gear
Braking System:
Hydro-pneumatic system - brakes
Body And HVAC:
Bodywork, Chassis Frame, Cab Air-conditioning
Electrical And Electronics:
Electric/electronic system, Wiring Diagrams
Procedures Included
Repair And Overhaul:
Complete service and repair procedures, assembling and disassembling of all covered components
Diagnostics:
Implicitly covered through service and repair procedures, likely including troubleshooting for electrical and mechanical systems
Maintenance:
Scheduled Maintenance procedures and guidelines
Technical Depth
Scope:
Comprehensive Workshop Manual, covering everything needed for service and repair.
📊 Manual Specifications
File Format
Quality:
High Quality PDF
Printability:
All pages are printable
Searchability:
Assumed searchable text within PDF
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Reader:
Adobe PDF Reader
Compatibility:
All Versions of Windows, Mac & Linux
⚙️ Engine Specifications
Primary Engine Series
Engine Family:
Iveco 8140 Series
Engine Variants
Electronic High Pressure Injection:
8140.43R (43XX/44XX variants), 8140.43B (43XX/44XX variants), 8140.43S (41XX, 43XX/44XX variants), 8140.43N (43XX/44XX variants)
Rotary Mechanical Injection:
8140.43C (43XX variants), 8140.63C (40XX variants)
Special Engines:
FIA Engine, FIC Engine
Fuel System
Injection Type:
High-Pressure Injection (Common Rail or similar for electronic versions), Rotary Mechanical Injection Pump for specific variants.
Technical Details
Displacement Range:
Typically 2.3L to 2.8L for the 8140 series, depending on specific XX designation.
Power And Torque:
Varies significantly by engine variant and configuration. Specific figures require consulting the manual for particular engine codes (e.g., 43XX, 44XX).
🔧 Transmission
Standard Transmission
Type:
Manual transmission is standard across most Daily models.
Optional Transmission
Type:
Automatic or semi-automatic transmissions may be available on certain configurations or as options.
Features
Gear Count:
Commonly 5-speed or 6-speed manual transmissions.
Maintenance
Fluid Type:
Manual transmission fluid (MTF) specifications would be detailed in the manual, typically a GL-4 or GL-5 specification.
📐 Dimensions
Exterior
Body Styles:
Panel Van, Chassis Cab, Crew Cab, Minibus, Platform Truck; various wheelbase and roof height options.
Weights
Gvwr Range:
Gross Vehicle Weight Rating varies significantly based on configuration, from approximately 3.0 to 3.5 tonnes, and potentially higher for heavier duty variants.
Curb Weight:
Varies significantly by body style and configuration.
🛡️ Safety Features
Passive Features
Airbags:
Driver airbag standard on most models, passenger airbag often optional or standard on higher trims/specific markets.
Seatbelts:
Three-point seatbelts with pre-tensioners.
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard or optional.
Esp:
Electronic Stability Program (ESP) may be available as an option on some 2004 models, particularly for higher GVWR versions.
Ratings
Euro Ncap:
Euro NCAP ratings for commercial vehicles of this era are less consistently published than for passenger cars. Specific vehicle configurations and test dates would be needed for an accurate rating.
💡 Technology Features
Infotainment
Audio System:
Base radio/CD player common; optional upgrades may include MP3 compatibility or better speaker systems.
Driver Assistance
Cruise Control:
Available as an option on some models.
Parking Sensors:
May be available as an aftermarket fitment or optional on higher-spec models.
Connectivity
OBD Ii:
Standard OBD-II (or EOBD for European market) port available for diagnostics, supporting the electronic diagnostic systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-20,000 km or annually, depending on operating conditions. Specific interval for engine variant is in the manual.
Air Filter Replacement:
Recommended at intervals specified in the manual, often tied to mileage or annual service.
Fuel Filter Replacement:
Crucial for diesel engines, with specific intervals provided in the manual, often dependent on fuel quality.
Fluid Specifications
Engine Oil Type:
Depends on engine variant (diesel/petrol), viscosity grade (e.g., 5W-40, 10W-40), and ACEA specifications (e.g., ACEA B3/B4, C3 for modern diesels) would be specified.
Coolant Type:
Ethylene glycol-based coolant, often with organic acid technology (OAT) or similar, specified by Iveco standard.
Brake Fluid Type:
DOT 4 or DOT 5.1 typically, as per manufacturer recommendation.
Known Issues
Common Problems:
Potential issues can include wear on suspension components due to heavy loads, DPF (Diesel Particulate Filter) clogging in some diesel models if not used for long runs, and electrical connector corrosion. Specific to the 8140 engines, injector wear or fuel pump issues can arise with mileage.
Parts And Filters
Oil Filter Part Number:
Specific part numbers (e.g., for Mann-Filter, Mahle, or original Iveco) would be detailed in a comprehensive manual or parts catalog, not provided in this summary.
📚 Vehicle History
Brand Heritage
Iveco History:
Iveco (Industrial Vehicles Corporation) is an Italian manufacturer of a wide range of light, medium, and heavy commercial vehicles, founded in 1975 as a merger of Fiat's and other European manufacturers' truck and commercial vehicle divisions.
Model Evolution
Iveco Daily Generations:
The 2004 model belongs to the third generation (1999-2006), which introduced significant updates in design, technology, and engine options compared to its predecessors.
Production
Manufacturing Locations:
Iveco Daily vehicles are produced in various Iveco plants globally, including Italy, Spain, Poland, Russia, Brazil, and China.
🏆 Awards & Recognition
Recognitions
Van Of The Year:
The Iveco Daily has historically won 'International Van of the Year' awards in various iterations, reflecting its competitive standing in the LCV market.
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