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Jeep Grand Cherokee Wj 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Generation: WJ Year: 2004 👋 Introduction Market Position Target Audience: DIY enthusiasts and professional mechanics seeking dealership-level repair information. Competitive Analysis Advantage: Provides the same depth of information as dealer service manuals at a fraction of the cost and with instant availability. Key Features Diy Focus: Specifically written for the do-it-yourselfer with clear, step-by-step instructions. Cost Effectiveness: Inexpensive way to keep the vehicle working properly and avoid costly dealership repairs. Accessibility: Instant download, no shipping delays or costs for physical media. Content Organization: Numbered table of contents and bold figure numbers for quick information retrieval. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair for 2004 Jeep Grand Cherokee WJ Scope: All major vehicle systems and components Page Count Estimated Pages: Over 2000 (typical for a full service manual of this era, though exact digital count not provided) Manual Type Type: Factory Authorized Service Manual / Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, inspection, and repair for all WJ powertrains. Engine Performance: Fuel system, ignition system, cooling system, lubrication system, air intake, and exhaust system diagnostics and repair. Transmission Automatic: Service and repair for the 45RFE and 545RFE automatic transmissions, including valve body, torque converter, and electronic controls. Transmission Manual: Service and repair for the NV3550 manual transmission, if applicable to specific 2004 models. Drivetrain: Transfer case (NV242, NV247, NV249 variations), differentials (front and rear), axles, drive shafts, and U-joints. Suspension Steering: Front and rear suspension components (control arms, springs, shocks, bushings), steering system (rack and pinion, power steering pump, linkages). Brakes: Front and rear brake systems (disc brakes), ABS diagnostics and repair, parking brake system. Electrical System: Comprehensive wiring diagrams, charging system (alternator, battery), starting system, lighting, power distribution, and accessory circuits. Climate Control: HVAC system operation, diagnosis, and repair, including A/C system recharge and component replacement. Safety Systems: Supplemental Restraint System (SRS) - Airbags and seat belt pretensioners, diagnosis, and component replacement. Body Interior: Body panel removal and installation, door mechanisms, interior trim, seats, glass, and mirrors. Body Exterior: Bumpers, fenders, hood, liftgate, exterior lighting, and trim. Instrumentation Controls: Instrument cluster operation, gauges, warning lights, cruise control, and driver controls. Multiplex Communication: Diagnosis and repair of CAN (Controller Area Network) communication systems and related modules. Procedures Included Maintenance: Scheduled maintenance procedures, fluid level checks, filter replacements, tune-ups. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, guided by symptom charts and wiring diagrams. Repair Rebuild: Detailed step-by-step instructions for component removal, repair, reassembly, and installation, from minor fixes to major overhauls. Diagnostics: Diagnostic Trouble Codes (DTCs) interpretation, scan tool usage, and electrical circuit testing. Specifications: Torque specifications, clearances, fluid capacities, and other critical technical data for all procedures. Technical Depth Depth: Comprehensive, covering from basic fluid changes to complete engine and transmission rebuilds. Detail Level: Highly detailed with substeps, notes, cautions, and warnings for critical information. Illustrations: Hundreds of photos, drawings, and enlarged inset illustrations to clarify procedures and parts identification. Wiring Diagrams: Detailed, integrated wiring diagrams for ease of electrical system diagnosis and repair. 📊 Manual Specifications File Format Format: PDF Compatibility: All PC-based Windows operating systems, Mac, and Linux. Print Quality Printable: Yes, all pages are printable. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) Requirements Software Requirements: WinZip (for extraction), Adobe PDF Reader. ⚙️ Engine Specifications Primary Engine Engine Options: 4.0L I6 (PowerTech) and 4.7L V8 (High Output/HO) Performance 4.0L I6 Horsepower: 190 hp @ 4600 rpm (approx.) 4.0L I6 Torque: 235 lb-ft @ 3200 rpm (approx.) 4.7L V8 Horsepower: 235 hp @ 4750 rpm (Standard), 265 hp @ 5500 rpm (HO) 4.7L V8 Torque: 295 lb-ft @ 3200 rpm (Standard), 330 lb-ft @ 3700 rpm (HO) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Cooling System Coolant Type: Mopar Antifreeze/Coolant (MS-9769) or equivalent (Orange) 🔧 Transmission Standard Transmission Type I6: 4-speed automatic (45RFE) Transmission Type V8: 4-speed automatic (45RFE standard, 545RFE optional/later) Optional Manual Transmission: 5-speed manual (NV3550) available on some I6 models. Features Transfer Case Options: Selec-Trac (NV242), Quadra-Trac II (NV247), Quadra-Drive (NV247 with ELSD) Fluid Specifications Automatic Transmission Fluid: ATF+4 (MS-9602) Manual Transmission Fluid: Mopar Manual Transmission Lubricant (MS-9224) or equivalent (API GL-3) 📐 Dimensions Exterior Wheelbase: 116.1 inches (2950 mm) Length: 184.0 - 187.3 inches (4674 - 4758 mm) Width: 74.5 inches (1892 mm) Height: 67.5 - 68.4 inches (1715 - 1737 mm) Weights Curb Weight Approx: 4,200 - 4,700 lbs (1905 - 2132 kg) depending on configuration 🛡️ Safety Features Ratings NHTSA Front Impact: 4 stars (driver and passenger, 2003 test) IIHS Side Impact: Acceptable (2003 test) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional on some models, part of...
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Jeep Grand Cherokee Wj 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Generation:
WJ
Year:
2004
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts and professional mechanics seeking dealership-level repair information.
Competitive Analysis
Advantage:
Provides the same depth of information as dealer service manuals at a fraction of the cost and with instant availability.
Key Features
Diy Focus:
Specifically written for the do-it-yourselfer with clear, step-by-step instructions.
Cost Effectiveness:
Inexpensive way to keep the vehicle working properly and avoid costly dealership repairs.
Accessibility:
Instant download, no shipping delays or costs for physical media.
Content Organization:
Numbered table of contents and bold figure numbers for quick information retrieval.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service and repair for 2004 Jeep Grand Cherokee WJ
Scope:
All major vehicle systems and components
Page Count
Estimated Pages:
Over 2000 (typical for a full service manual of this era, though exact digital count not provided)
Manual Type
Type:
Factory Authorized Service Manual / Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and repair for all WJ powertrains.
Engine Performance:
Fuel system, ignition system, cooling system, lubrication system, air intake, and exhaust system diagnostics and repair.
Transmission Automatic:
Service and repair for the 45RFE and 545RFE automatic transmissions, including valve body, torque converter, and electronic controls.
Transmission Manual:
Service and repair for the NV3550 manual transmission, if applicable to specific 2004 models.
Drivetrain:
Transfer case (NV242, NV247, NV249 variations), differentials (front and rear), axles, drive shafts, and U-joints.
Suspension Steering:
Front and rear suspension components (control arms, springs, shocks, bushings), steering system (rack and pinion, power steering pump, linkages).
Brakes:
Front and rear brake systems (disc brakes), ABS diagnostics and repair, parking brake system.
Electrical System:
Comprehensive wiring diagrams, charging system (alternator, battery), starting system, lighting, power distribution, and accessory circuits.
Climate Control:
HVAC system operation, diagnosis, and repair, including A/C system recharge and component replacement.
Safety Systems:
Supplemental Restraint System (SRS) - Airbags and seat belt pretensioners, diagnosis, and component replacement.
Body Interior:
Body panel removal and installation, door mechanisms, interior trim, seats, glass, and mirrors.
Body Exterior:
Bumpers, fenders, hood, liftgate, exterior lighting, and trim.
Instrumentation Controls:
Instrument cluster operation, gauges, warning lights, cruise control, and driver controls.
Multiplex Communication:
Diagnosis and repair of CAN (Controller Area Network) communication systems and related modules.
Procedures Included
Maintenance:
Scheduled maintenance procedures, fluid level checks, filter replacements, tune-ups.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, guided by symptom charts and wiring diagrams.
Repair Rebuild:
Detailed step-by-step instructions for component removal, repair, reassembly, and installation, from minor fixes to major overhauls.
Diagnostics:
Diagnostic Trouble Codes (DTCs) interpretation, scan tool usage, and electrical circuit testing.
Specifications:
Torque specifications, clearances, fluid capacities, and other critical technical data for all procedures.
Technical Depth
Depth:
Comprehensive, covering from basic fluid changes to complete engine and transmission rebuilds.
Detail Level:
Highly detailed with substeps, notes, cautions, and warnings for critical information.
Illustrations:
Hundreds of photos, drawings, and enlarged inset illustrations to clarify procedures and parts identification.
Wiring Diagrams:
Detailed, integrated wiring diagrams for ease of electrical system diagnosis and repair.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC-based Windows operating systems, Mac, and Linux.
Print Quality
Printable:
Yes, all pages are printable.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
Requirements
Software Requirements:
WinZip (for extraction), Adobe PDF Reader.
⚙️ Engine Specifications
Primary Engine
Engine Options:
4.0L I6 (PowerTech) and 4.7L V8 (High Output/HO)
Performance
4.0L I6 Horsepower:
190 hp @ 4600 rpm (approx.)
4.0L I6 Torque:
235 lb-ft @ 3200 rpm (approx.)
4.7L V8 Horsepower:
235 hp @ 4750 rpm (Standard), 265 hp @ 5500 rpm (HO)
4.7L V8 Torque:
295 lb-ft @ 3200 rpm (Standard), 330 lb-ft @ 3700 rpm (HO)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Cooling System
Coolant Type:
Mopar Antifreeze/Coolant (MS-9769) or equivalent (Orange)
🔧 Transmission
Standard
Transmission Type I6:
4-speed automatic (45RFE)
Transmission Type V8:
4-speed automatic (45RFE standard, 545RFE optional/later)
Optional
Manual Transmission:
5-speed manual (NV3550) available on some I6 models.
Features
Transfer Case Options:
Selec-Trac (NV242), Quadra-Trac II (NV247), Quadra-Drive (NV247 with ELSD)
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (MS-9602)
Manual Transmission Fluid:
Mopar Manual Transmission Lubricant (MS-9224) or equivalent (API GL-3)
📐 Dimensions
Exterior
Wheelbase:
116.1 inches (2950 mm)
Length:
184.0 - 187.3 inches (4674 - 4758 mm)
Width:
74.5 inches (1892 mm)
Height:
67.5 - 68.4 inches (1715 - 1737 mm)
Weights
Curb Weight Approx:
4,200 - 4,700 lbs (1905 - 2132 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 stars (driver and passenger, 2003 test)
IIHS Side Impact:
Acceptable (2003 test)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional on some models, part of Quadra-Trac II/Quadra-Drive systems.
Passive Features
Airbags:
Standard front airbags, optional side curtain airbags on some later models.
Seatbelts:
Three-point seatbelts for all occupants, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Optional Infinity Gold audio system with CD player, AM/FM stereo, and optional premium sound with amplifier and subwoofer.
Navigation:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard on most trims.
Parking Sensors:
Optional rear park assist system.
Connectivity
Telematics:
Uconnect hands-free communication system was not a standard feature on the 2004 WJ, but aftermarket integration is possible.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (10W-30 or 5W-30 synthetic) or 6 months, depending on driving conditions and oil type used.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles, especially for severe service. ATF+4 is a 'fill for life' fluid, but regular changes are recommended for longevity.
Fluid Specifications
Engine Oil Capacity 4.0L:
5.7 quarts (5.4 L) with filter
Engine Oil Capacity 4.7L:
6.8 quarts (6.4 L) with filter
Coolant Capacity:
Approx. 10.5 - 12.0 quarts (9.9 - 11.4 L) depending on engine
Brake Fluid:
DOT 3
Known Issues
Common Problems:
Headliner sagging, rear main seal leaks (4.0L), cooling system issues (overheating, cracked radiator end tanks), transfer case chain stretch, differential bearing noise, steering/suspension component wear (ball joints, tie rod ends), PCM failure.
Common Problems Electrical:
Window regulator failures, HVAC blower motor issues, various sensor failures (e.g., crankshaft position sensor).
📚 Vehicle History
Brand Heritage
Brand Identity:
Jeep, an iconic American brand with a long history of producing capable off-road vehicles.
Model Evolution
Wj Generation Intro:
The WJ Grand Cherokee replaced the ZJ generation for the 1999 model year, featuring a more refined interior and improved on-road manners.
Wj Facelift:
The 2004 model year represents the final year of the WJ generation, following a mid-cycle refresh for 2004 which included minor styling updates and powertrain enhancements (like the 4.7L HO).
Production
Production Years:
1999-2004
Manufacturing Plant:
Jefferson North Assembly Plant, Detroit, Michigan.
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Consistently recognized for its off-road prowess and towing capabilities, reflecting the Jeep brand's heritage.
Ratings
Consumer Reports:
Variable consumer satisfaction ratings due to reliability concerns in certain areas, though generally praised for comfort and capability.
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