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Jeep Liberty KJ 2004 Repair Service Manual

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Year: 2004 Chassis Code: KJ Generation Generation: 1st Generation (KJ) 👋 Introduction Market Position Segment: Compact SUV / Off-Road Focused Utility Vehicle Target Audience: Enthusiasts, DIY mechanics, professional technicians seeking in-depth repair and maintenance information for their Jeep Liberty KJ. Competitive Analysis Competitors: Ford Escape, Honda CR-V, Toyota RAV4, Nissan Xterra Key Features Vehicle Strengths: Off-road capability (especially with 4WD), distinctive styling, capable powertrains. Manual Value Proposition: Provides the essential, factory-level information required for proper diagnosis, repair, and maintenance, crucial for preserving the vehicle's capabilities and longevity. 📋 Manual Details Coverage Areas Covered Models: Jeep Liberty KJ 2004 Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: 2.4L PowerTech I4, 3.7L PowerTech V6 Transmission: 42RLE (4-speed Automatic), NV150 (5-speed Manual) Drivetrain: 4WD (Command-Trac, Selec-Trac), RWD Suspension: Front: Independent Short-Long Arm (SLA) with Coil Springs, Rear: Solid Axle with Multi-link, Coil Springs Brakes: Front: Ventilated Disc, Rear: Disc (ABS equipped) Steering: Power-assisted Rack and Pinion Electrical: Battery, Charging System, Starting System, Ignition System, Lighting, Instrumentation, Power Accessories, HVAC Controls, Body Control Module (BCM) Body: Body Panels, Doors, Glass, Interior Trim, Bumpers, Seats HVAC: Air Conditioning, Heater, Ventilation, Climate Control Safety Systems: Airbags, Seatbelts, ABS Procedures Included Maintenance: Oil Change, Filter Replacement, Fluid Checks and Changes, Tire Rotation, Spark Plug Replacement Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based Diagnostics, Component Testing Repair: Engine Rebuild, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Repair, Body Panel Replacement Diagnostics: On-Board Diagnostics (OBD-II), Scan Tool Procedures, Wiring Diagrams, Component Location Specifications: Torque Values, Fluid Capacities, Clearances, Electrical Values Technical Depth Depth: Comprehensive: From basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear text and images. Printable: Yes, allows for printing of individual pages or sections. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Name: 2.4L DOHC PowerTech I4 Engine 1 Displacement: 2429 cc (148.2 cu in) Engine 1 Bore X Stroke: 87.5 mm x 100.0 mm (3.44 in x 3.94 in) Engine 1 Compression Ratio: 9.1:1 Engine 1 Horsepower: 150 hp @ 5200 rpm Engine 1 Torque: 165 lb-ft @ 4000 rpm Secondary Engine Engine 2 Name: 3.7L SOHC PowerTech V6 Engine 2 Displacement: 3701 cc (225.9 cu in) Engine 2 Bore X Stroke: 87.4 mm x 102.8 mm (3.44 in x 4.05 in) Engine 2 Compression Ratio: 9.7:1 Engine 2 Horsepower: 210 hp @ 5200 rpm Engine 2 Torque: 235 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-port Electronic Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Transmission 1 Type: 42RLE 4-Speed Automatic Optional Transmission 2 Type: NV150 5-Speed Manual Features Transfer Case Options: Command-Trac (Part-Time 4WD), Selec-Trac (Full-Time 4WD) Transmission Fluid Type Auto: ATF+4 (Mopar) Transmission Fluid Capacity Auto: Approx. 7.2 qts (6.8 L) Transmission Fluid Type Manual: Mopar Manual Transmission Lubricant (or equivalent) Transmission Fluid Capacity Manual: Approx. 2.5 qts (2.4 L) 📐 Dimensions Exterior Wheelbase: 104.3 inches (2649 mm) Length: 171.5 inches (4356 mm) Width: 72.4 inches (1839 mm) Height: 68.4 inches (1737 mm) (without roof rails) Ground Clearance: Approx. 8.3 inches (211 mm) Weights Curb Weight Min: Approx. 3,700 lbs (1678 kg) (4-cyl, RWD) Curb Weight Max: Approx. 4,150 lbs (1882 kg) (V6, 4WD) Towing Capacity: Up to 3,500 lbs (1588 kg) (with proper equipment) 🛡️ Safety Features Ratings NHTSA Frontal Driver: Good NHTSA Frontal Passenger: Good NHTSA Side Driver: Good NHTSA Side Rear Passenger: Good NHTSA Rollover Resistance: 3-star (4WD models) Active Features ABS: Standard (4-wheel disc brakes) Traction Control: Available on some models Passive Features Airbags Front: Standard Driver and Passenger Front Airbags Airbags Side: Optional Side Curtain Airbags Seatbelts: 3-point front and rear seatbelts, pretensioners 💡 Technology Features Infotainment Audio System Options: Base AM/FM/CD, optional Infinity speaker system, optional Sirius Satellite Radio. Display: Basic radio display, no touchscreens or advanced navigation on most models. Driver Assistance Cruise Control: Standard on most trims. Parking Assist: Not available for this model year. Connectivity Aux Input: Not standard; aftermarket solutions may be available. Bluetooth: Not standard for this model year. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (refer to manual for specific engine/oil type). Engine Oil Filter Part Number 2.4L: Mopar MO-899 or equivalent Engine Oil Filter Part Number 3.7L: Mopar MO-899 or equivalent (Note: Some sources may list different part numbers based on specific filters). Engine Oil Capacity 2.4L: Approx. 5.0 qts (4.7 L) with filter change Engine Oil Capacity 3.7L: Approx. 6.0 qts (5.7 L) with filter change Engine Oil Type All: SAE...
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Jeep Liberty KJ 2004 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty
Year:
2004
Chassis Code:
KJ
Generation
Generation:
1st Generation (KJ)
👋 Introduction
Market Position
Segment:
Compact SUV / Off-Road Focused Utility Vehicle
Target Audience:
Enthusiasts, DIY mechanics, professional technicians seeking in-depth repair and maintenance information for their Jeep Liberty KJ.
Competitive Analysis
Competitors:
Ford Escape, Honda CR-V, Toyota RAV4, Nissan Xterra
Key Features
Vehicle Strengths:
Off-road capability (especially with 4WD), distinctive styling, capable powertrains.
Manual Value Proposition:
Provides the essential, factory-level information required for proper diagnosis, repair, and maintenance, crucial for preserving the vehicle's capabilities and longevity.
📋 Manual Details
Coverage Areas
Covered Models:
Jeep Liberty KJ 2004
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
2.4L PowerTech I4, 3.7L PowerTech V6
Transmission:
42RLE (4-speed Automatic), NV150 (5-speed Manual)
Drivetrain:
4WD (Command-Trac, Selec-Trac), RWD
Suspension:
Front: Independent Short-Long Arm (SLA) with Coil Springs, Rear: Solid Axle with Multi-link, Coil Springs
Brakes:
Front: Ventilated Disc, Rear: Disc (ABS equipped)
Steering:
Power-assisted Rack and Pinion
Electrical:
Battery, Charging System, Starting System, Ignition System, Lighting, Instrumentation, Power Accessories, HVAC Controls, Body Control Module (BCM)
Body:
Body Panels, Doors, Glass, Interior Trim, Bumpers, Seats
HVAC:
Air Conditioning, Heater, Ventilation, Climate Control
Safety Systems:
Airbags, Seatbelts, ABS
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Fluid Checks and Changes, Tire Rotation, Spark Plug Replacement
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-based Diagnostics, Component Testing
Repair:
Engine Rebuild, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Repair, Body Panel Replacement
Diagnostics:
On-Board Diagnostics (OBD-II), Scan Tool Procedures, Wiring Diagrams, Component Location
Specifications:
Torque Values, Fluid Capacities, Clearances, Electrical Values
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear text and images.
Printable:
Yes, allows for printing of individual pages or sections.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
2.4L DOHC PowerTech I4
Engine 1 Displacement:
2429 cc (148.2 cu in)
Engine 1 Bore X Stroke:
87.5 mm x 100.0 mm (3.44 in x 3.94 in)
Engine 1 Compression Ratio:
9.1:1
Engine 1 Horsepower:
150 hp @ 5200 rpm
Engine 1 Torque:
165 lb-ft @ 4000 rpm
Secondary Engine
Engine 2 Name:
3.7L SOHC PowerTech V6
Engine 2 Displacement:
3701 cc (225.9 cu in)
Engine 2 Bore X Stroke:
87.4 mm x 102.8 mm (3.44 in x 4.05 in)
Engine 2 Compression Ratio:
9.7:1
Engine 2 Horsepower:
210 hp @ 5200 rpm
Engine 2 Torque:
235 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-port Electronic Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Transmission 1 Type:
42RLE 4-Speed Automatic
Optional
Transmission 2 Type:
NV150 5-Speed Manual
Features
Transfer Case Options:
Command-Trac (Part-Time 4WD), Selec-Trac (Full-Time 4WD)
Transmission Fluid Type Auto:
ATF+4 (Mopar)
Transmission Fluid Capacity Auto:
Approx. 7.2 qts (6.8 L)
Transmission Fluid Type Manual:
Mopar Manual Transmission Lubricant (or equivalent)
Transmission Fluid Capacity Manual:
Approx. 2.5 qts (2.4 L)
📐 Dimensions
Exterior
Wheelbase:
104.3 inches (2649 mm)
Length:
171.5 inches (4356 mm)
Width:
72.4 inches (1839 mm)
Height:
68.4 inches (1737 mm) (without roof rails)
Ground Clearance:
Approx. 8.3 inches (211 mm)
Weights
Curb Weight Min:
Approx. 3,700 lbs (1678 kg) (4-cyl, RWD)
Curb Weight Max:
Approx. 4,150 lbs (1882 kg) (V6, 4WD)
Towing Capacity:
Up to 3,500 lbs (1588 kg) (with proper equipment)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Good
NHTSA Frontal Passenger:
Good
NHTSA Side Driver:
Good
NHTSA Side Rear Passenger:
Good
NHTSA Rollover Resistance:
3-star (4WD models)
Active Features
ABS:
Standard (4-wheel disc brakes)
Traction Control:
Available on some models
Passive Features
Airbags Front:
Standard Driver and Passenger Front Airbags
Airbags Side:
Optional Side Curtain Airbags
Seatbelts:
3-point front and rear seatbelts, pretensioners
💡 Technology Features
Infotainment
Audio System Options:
Base AM/FM/CD, optional Infinity speaker system, optional Sirius Satellite Radio.
Display:
Basic radio display, no touchscreens or advanced navigation on most models.
Driver Assistance
Cruise Control:
Standard on most trims.
Parking Assist:
Not available for this model year.
Connectivity
Aux Input:
Not standard; aftermarket solutions may be available.
Bluetooth:
Not standard for this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (refer to manual for specific engine/oil type).
Engine Oil Filter Part Number 2.4L:
Mopar MO-899 or equivalent
Engine Oil Filter Part Number 3.7L:
Mopar MO-899 or equivalent (Note: Some sources may list different part numbers based on specific filters).
Engine Oil Capacity 2.4L:
Approx. 5.0 qts (4.7 L) with filter change
Engine Oil Capacity 3.7L:
Approx. 6.0 qts (5.7 L) with filter change
Engine Oil Type All:
SAE 5W-30 Synthetic
Coolant Type:
Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (Orange)
Coolant Capacity:
Approx. 11.0 qts (10.4 L)
Spark Plug Replacement Interval:
Every 100,000 miles (160,000 km) for platinum-tipped plugs.
Fluid Specifications
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Mopar Power Steering Fluid or ATF+4
Known Issues
Common Problems 1:
Water pump leaks, especially on the 3.7L V6. Rear differential seal leaks. Transfer case chain stretch or wear.
Common Problems 2:
Power steering pump whine or failure. EVAP system issues leading to check engine lights. Minor electrical gremlins related to body control module.
Common Problems 3:
Front suspension components (ball joints, tie rod ends) wear. Catalytic converter failure.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing reputation for ruggedness, off-road capability, and utilitarian design dating back to its WWII origins.
Model Evolution
Kj Introduction:
The Jeep Liberty (KJ) was introduced for the 2002 model year, replacing the Cherokee (XJ) in the North American market. It adopted a more modern unibody construction while retaining Jeep's signature styling and off-road prowess.
Kj 2004 Updates:
For 2004, minor updates included revised interior trim options and potential feature shuffling across trim levels. The powertrain options remained consistent with previous years.
Production
Manufacturing Plant:
Toledo, Ohio, USA
Production Years Kj:
2002-2007
🏆 Awards & Recognition
Recognitions
Awards Summary:
While specific awards for the 2004 model are not widely publicized, the Jeep Liberty lineup has generally been recognized for its off-road capability within the compact SUV segment. Its utility and ability to handle rough terrain are consistent strengths.
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