Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

Mazda Protege 5 2004 Factory Service Repair Manual

Regular price
$133.00
Sale price
$133.00
Regular price
🏷️ Basic Information Identification Make: Mazda Model: Protege 5 Year: 2004 Codes Chassis Code: BJ 👋 Introduction Market Position Vehicle Segment: Compact Wagon / Sport Wagon Target Audience: DIY enthusiasts, home mechanics, small repair shops Competitive Analysis Competitors: Subaru Outback, Honda CR-V, Toyota RAV4 (in wagon/SUV crossover segment) Key Features Vehicle Appeal: Practicality, sporty handling for its class, cargo versatility Manual Value: Provides dealer-level technical information, enabling complex repairs and maintenance 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Diagnostic Coverage: Extensive diagnostic procedures and troubleshooting guides Repair Coverage: Detailed step-by-step repair instructions for all major components Maintenance Coverage: Comprehensive routine maintenance schedules and procedures Electrical Coverage: Complete electrical diagrams and wiring schematics Body Coverage: Body repair, collision information, and adjustments Technical Data Coverage: Torque specifications, fluid capacities, and technical data Special Tools Coverage: Identification and usage of specialized tools for repairs Page Count Estimated Pages: Likely 1000+ pages based on typical factory service manuals Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF Accessibility: Searchable text within PDF Compatibility: Windows and Mac Operating Systems Software Requirements: Adobe PDF Reader, WinZip (or equivalent unzipping software) Viewing Features: Zoom in/out capability 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, internal components, cylinder head, pistons, crankshaft, camshafts, timing system Lubrication System: Oil pump, oil filter, oil pan, oil cooler (if applicable), lubrication flow diagrams Cooling System: Radiator, water pump, thermostat, coolant hoses, fan, coolant specifications Fuel System: Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, fuel tank, fuel lines Emission Control: Catalytic converter, oxygen sensors, EGR system, PCV system, evaporative emission control (EVAP) Engine Electrical: Ignition system (coils, spark plugs), starter motor, alternator, battery, engine control module (ECM) and sensors Clutch: Clutch disc, pressure plate, release bearing, clutch hydraulics (master and slave cylinders) Manual Transaxle: Gearbox assembly, shift mechanism, synchronizers, internal components, lubrication Automatic Transaxle: Transmission assembly, torque converter, valve body, solenoids, planetary gear sets, hydraulic circuits, fluid specifications Front Axle: CV joints, drive shafts, hub bearings Rear Axle: Rear suspension components, differential (if applicable), hub bearings Steering System: Power steering pump, steering rack, tie rods, steering column, linkage Braking System: Front and rear brake pads, rotors, calipers, brake lines, master cylinder, ABS system, parking brake Suspension Front: MacPherson struts, control arms, sway bar, bushings, springs Suspension Rear: Trailing arms, shocks, springs, sway bar, bushings Body: Body panels, doors, hood, tailgate, bumpers, glass, interior trim Body Electrical: Lighting (headlights, taillights, interior), power windows, power door locks, central locking, wipers, horn, mirrors Heater And Air Conditioner: HVAC system components, blower motor, evaporator, condenser, refrigerant system, heater core, controls Procedures Included Engine Overhaul: Complete engine rebuild procedures Transmission Service: Fluid changes, seal replacements, internal component servicing Brake System Repair: Pad and rotor replacement, caliper service, bleeding procedures Suspension Component Replacement: Strut replacement, bushing replacement, alignment procedures Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks Troubleshooting: Identification and resolution of common vehicle problems Body And Trim Repair: Panel adjustments, trim removal and installation HVAC Service: Refrigerant recharging, component replacement Technical Depth Depth: Comprehensive (from basic maintenance to full component rebuilds) Detail Level: Detailed step-by-step instructions with accompanying diagrams and illustrations 📊 Manual Specifications File Format Type: PDF Print Quality Quality: High-resolution scans for clarity of diagrams and text Readability: Designed for clear reading and printing of individual pages Binding Type Type: Digital (PDF), no physical binding Paper Type Type: Digital, not applicable ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE (most common for this model) Configuration: Inline 4-cylinder Displacement: 2.0 Liters (1991 cc) Performance Horsepower: Approx. 130 hp @ 5200-6000 rpm (depending on market and specific tune) Torque: Approx. 135 lb-ft @ 4000-4500 rpm (depending on market and specific tune) Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Technical Features Valve Train: DOHC, 16 valves, Variable Valve Timing (VVT) on some variants 🔧 Transmission Standard Type: 5-Speed Manual Transaxle Optional Type: 4-Speed Automatic Transaxle Features Drive Type: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length: Approx. 173.5 inches (4407 mm) Width: Approx. 67.7 inches (1720 mm) Height: Approx. 60.6 inches (1539 mm) Weights Curb Weight: Approx. 3000-3200 lbs (1360-1450 kg) depending on transmission and options Gross Vehicle Weight Rating: Typically around 4000 lbs (1814 kg) Cargo Cargo Volume: Approx. 28.0 - 34.0 cubic feet with rear seats up, expandable significantly when folded 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Likely 4/5 stars (check specific year/trim for exact ratings) NHTSA Front Impact Passenger: Likely 4/5 stars (check specific year/trim for exact ratings) IIHS Frontal Offset: Good (typically for this generation Protege) Active Features ABS: Standard on most trims Traction Control: Optional on some trims Passive Features Airbags Front: Driver and Passenger Frontal Airbags...
28 people are viewing this right now
Type: Car
Vendor:
Sku: 357624
Collections: ALL Mazda

AvailabilityIn stock

Mazda Protege 5 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Protege 5
Year:
2004
Codes
Chassis Code:
BJ
👋 Introduction
Market Position
Vehicle Segment:
Compact Wagon / Sport Wagon
Target Audience:
DIY enthusiasts, home mechanics, small repair shops
Competitive Analysis
Competitors:
Subaru Outback, Honda CR-V, Toyota RAV4 (in wagon/SUV crossover segment)
Key Features
Vehicle Appeal:
Practicality, sporty handling for its class, cargo versatility
Manual Value:
Provides dealer-level technical information, enabling complex repairs and maintenance
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service and Repair
Diagnostic Coverage:
Extensive diagnostic procedures and troubleshooting guides
Repair Coverage:
Detailed step-by-step repair instructions for all major components
Maintenance Coverage:
Comprehensive routine maintenance schedules and procedures
Electrical Coverage:
Complete electrical diagrams and wiring schematics
Body Coverage:
Body repair, collision information, and adjustments
Technical Data Coverage:
Torque specifications, fluid capacities, and technical data
Special Tools Coverage:
Identification and usage of specialized tools for repairs
Page Count
Estimated Pages:
Likely 1000+ pages based on typical factory service manuals
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
Accessibility:
Searchable text within PDF
Compatibility:
Windows and Mac Operating Systems
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent unzipping software)
Viewing Features:
Zoom in/out capability
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, internal components, cylinder head, pistons, crankshaft, camshafts, timing system
Lubrication System:
Oil pump, oil filter, oil pan, oil cooler (if applicable), lubrication flow diagrams
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan, coolant specifications
Fuel System:
Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, fuel tank, fuel lines
Emission Control:
Catalytic converter, oxygen sensors, EGR system, PCV system, evaporative emission control (EVAP)
Engine Electrical:
Ignition system (coils, spark plugs), starter motor, alternator, battery, engine control module (ECM) and sensors
Clutch:
Clutch disc, pressure plate, release bearing, clutch hydraulics (master and slave cylinders)
Manual Transaxle:
Gearbox assembly, shift mechanism, synchronizers, internal components, lubrication
Automatic Transaxle:
Transmission assembly, torque converter, valve body, solenoids, planetary gear sets, hydraulic circuits, fluid specifications
Front Axle:
CV joints, drive shafts, hub bearings
Rear Axle:
Rear suspension components, differential (if applicable), hub bearings
Steering System:
Power steering pump, steering rack, tie rods, steering column, linkage
Braking System:
Front and rear brake pads, rotors, calipers, brake lines, master cylinder, ABS system, parking brake
Suspension Front:
MacPherson struts, control arms, sway bar, bushings, springs
Suspension Rear:
Trailing arms, shocks, springs, sway bar, bushings
Body:
Body panels, doors, hood, tailgate, bumpers, glass, interior trim
Body Electrical:
Lighting (headlights, taillights, interior), power windows, power door locks, central locking, wipers, horn, mirrors
Heater And Air Conditioner:
HVAC system components, blower motor, evaporator, condenser, refrigerant system, heater core, controls
Procedures Included
Engine Overhaul:
Complete engine rebuild procedures
Transmission Service:
Fluid changes, seal replacements, internal component servicing
Brake System Repair:
Pad and rotor replacement, caliper service, bleeding procedures
Suspension Component Replacement:
Strut replacement, bushing replacement, alignment procedures
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks
Troubleshooting:
Identification and resolution of common vehicle problems
Body And Trim Repair:
Panel adjustments, trim removal and installation
HVAC Service:
Refrigerant recharging, component replacement
Technical Depth
Depth:
Comprehensive (from basic maintenance to full component rebuilds)
Detail Level:
Detailed step-by-step instructions with accompanying diagrams and illustrations
📊 Manual Specifications
File Format
Type:
PDF
Print Quality
Quality:
High-resolution scans for clarity of diagrams and text
Readability:
Designed for clear reading and printing of individual pages
Binding Type
Type:
Digital (PDF), no physical binding
Paper Type
Type:
Digital, not applicable
⚙️ Engine Specifications
Primary Engine
Engine Code:
FS-DE (most common for this model)
Configuration:
Inline 4-cylinder
Displacement:
2.0 Liters (1991 cc)
Performance
Horsepower:
Approx. 130 hp @ 5200-6000 rpm (depending on market and specific tune)
Torque:
Approx. 135 lb-ft @ 4000-4500 rpm (depending on market and specific tune)
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Technical Features
Valve Train:
DOHC, 16 valves, Variable Valve Timing (VVT) on some variants
🔧 Transmission
Standard
Type:
5-Speed Manual Transaxle
Optional
Type:
4-Speed Automatic Transaxle
Features
Drive Type:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length:
Approx. 173.5 inches (4407 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 60.6 inches (1539 mm)
Weights
Curb Weight:
Approx. 3000-3200 lbs (1360-1450 kg) depending on transmission and options
Gross Vehicle Weight Rating:
Typically around 4000 lbs (1814 kg)
Cargo
Cargo Volume:
Approx. 28.0 - 34.0 cubic feet with rear seats up, expandable significantly when folded
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Likely 4/5 stars (check specific year/trim for exact ratings)
NHTSA Front Impact Passenger:
Likely 4/5 stars (check specific year/trim for exact ratings)
IIHS Frontal Offset:
Good (typically for this generation Protege)
Active Features
ABS:
Standard on most trims
Traction Control:
Optional on some trims
Passive Features
Airbags Front:
Driver and Passenger Frontal Airbags
Airbags Side:
Optional Side Airbags (front)
Seatbelts:
3-point front and rear seatbelts, pretensioners
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium sound system with subwoofer
Display:
Basic digital display for clock, radio, and climate control
Driver Assistance
Cruise Control:
Available on most trims
Connectivity
Auxiliary Input:
Not standard, may have been an aftermarket addition
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (or as per severe service schedule)
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed
Spark Plug Replacement:
Every 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (Iridium recommended)
Timing Belt Replacement:
Not applicable; equipped with a timing chain
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 or 5W-20 (check owner's manual for specific recommendation)
Engine Oil Capacity:
Approx. 4.2 US quarts (4.0 liters) with filter change
Coolant Type:
Ethylene glycol-based antifreeze, Mazda Genuine Super Long Life Coolant or equivalent (pre-mixed 50/50)
Transmission Fluid Manual:
GL-4 SAE 75W-90 gear oil (verify specific Mazda spec)
Transmission Fluid Automatic:
Mazda ATF M-III or equivalent (check owner's manual)
Power Steering Fluid:
Mazda Genuine Power Steering Fluid or Dexron II/III ATF (verify specific spec)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problem 1:
Rusting on rear wheel arches and rocker panels
Common Problem 2:
Front suspension clunking/rattling noises (often due to worn bushings or sway bar links)
Common Problem 3:
Check Engine Light due to EVAP system leaks or O2 sensor failures
Common Problem 4:
Automatic transmission issues (e.g., harsh shifting, slipping) can occur with high mileage
Common Problem 5:
Power steering pump whine or leaks
📚 Vehicle History
Brand Heritage
Brand:
Mazda
Philosophy:
Zoom-Zoom driving spirit, focus on stylish design and enjoyable driving dynamics
Model Evolution
Generation:
Second Generation Protege (BJ Platform)
Protege 5 Introduction:
Introduced for the 2002 model year, representing the wagon variant of the second-generation Protege sedan/hatchback
Production
Production Period:
2002-2003 (US Market, for the 2002-2003 model years); 2004 model year updates were part of the BJ platform lifecycle.
Manufacturing Location:
Hofu, Yamaguchi Prefecture, Japan
🏆 Awards & Recognition
Recognitions
Award 1:
Often praised for its driving dynamics and practicality within the compact segment
Sale

Unavailable

Sold Out

img01