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Mitsubishi Eclipse Spyder 2004 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Spyder Year: 2004 Codes Chassis Code: D52A 👋 Introduction Market Position Vehicle Segment: Compact Sports Convertible Competitive Analysis Competitors: Mazda Miata MX-5, Toyota MR2 Spyder, Honda S2000 (segment positioning) Key Features Manual Advantage: Empowers DIY repair and maintenance, saving on dealership costs 📋 Manual Details Coverage Areas Diagnostic Procedures: Yes Maintenance Schedules: Yes Repair Procedures: Yes Wiring Diagrams: Likely included (standard for factory-style manuals) Troubleshooting Guides: Yes Page Count Estimated Page Count: High (typically 1000+ pages for comprehensive service manuals) Manual Type Type: Repair Service Manual Primary Audience: Professional Technicians & Experienced DIYers Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Yes Engine Control System: Yes Fuel System: Yes Ignition System: Yes Exhaust System: Yes Cooling System: Yes Lubrication System: Yes Transmission Manual: Yes Transmission Automatic: Yes Drivetrain Front Wheel Drive: Yes Drivetrain All Wheel Drive: If applicable to trim Suspension Front: Yes Suspension Rear: Yes Steering System: Yes Brake System: Yes Anti Lock Braking System ABS: Yes Body Exterior: Yes Body Interior: Yes Convertible Top System: Yes Electrical System Lighting: Yes Electrical System Instruments: Yes Electrical System Accessories: Yes Climate Control System: Yes Safety Systems Airbags: Yes Safety Systems Seatbelts: Yes Procedures Included Routine Maintenance: Yes Engine Overhaul: Yes Transmission Overhaul: Yes Brake System Repair: Yes Suspension Component Replacement: Yes Electrical Component Testing: Yes Diagnostic Code Interpretation: Yes Disassembly And Assembly: Yes Component Cleaning And Reinstallation: Yes Technical Depth Depth: Comprehensive Factory-Level Detail Diagnostic Capability: Advanced, including OBD-II diagnosis 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Print Quality Printability: Full Printable Zoom Functionality: YES Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Requirements Software Requirements: Adobe PDF Reader & WinZip ⚙️ Engine Specifications Primary Engine Engine Code Base: 4G6 Series (likely 4G64 or 4G63 variants) Engine Displacement Base: 2.4L (4G64 SOHC I4) Engine Displacement Performance: 2.0L Turbocharged (4G63 DOHC I4 - GT models) Performance Horsepower Base: 145-150 hp (2.4L) Horsepower Performance: 205 hp (2.0L Turbocharged - GT) Torque Base: 150-155 lb-ft (2.4L) Torque Performance: 205 lb-ft (2.0L Turbocharged - GT) Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Octane Rating: 87 Octane (2.4L), 91 Octane Recommended (2.0L Turbo) 🔧 Transmission Standard Transmission Type Base: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic (with Sportronic) Features Transmission Fluid Spec Auto: Diamond SP-III or equivalent Transmission Fluid Spec Manual: GL-4 gear oil (e.g., 75W-90) 📐 Dimensions Exterior Length: Approx. 172.8 inches Width: Approx. 70.3 inches Height: Approx. 53.0 inches Weights Curb Weight Base: Approx. 3,140 lbs (2.4L) Curb Weight Performance: Approx. 3,274 lbs (2.0L Turbo) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (for 2004 models, may vary) NHTSA Front Impact Passenger: Good (for 2004 models, may vary) IIHS Side Impact: Acceptable/Marginal (for 2004 models, may vary) Active Features Traction Control: Optional on some trims Brake Assist: Available on some models Passive Features Airbags Front: Driver and Passenger Airbags Airbags Side: Optional Side Impact Airbags Rollover Protection: Reinforced A-pillars and pop-up rollover hoops 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio systems (e.g., Rockford Fosgate on some trims) Driver Assistance Cruise Control: Standard on most trims Keyless Entry: Available on most trims Connectivity Bluetooth: Not available in factory systems for this year 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 - 7,500 miles or 6-12 months, depending on driving conditions (refer to manual for exact specification) Timing Belt Replacement: Critical for 4G63/4G64 engines, typically around 60,000 - 90,000 miles or 5-7 years (refer to manual) Fluid Specifications Engine Oil Spec: API SG/SH/SJ, ILSAC GF-2; Viscosity SAE 5W-30 or 5W-40 recommended (refer to manual for exact spec) Coolant Spec: Mitsubishi Super Long Life Coolant (MS-9700) or equivalent ethylene glycol-based coolant Brake Fluid Spec: DOT 3 or DOT 4 Known Issues Engine Knocking 2.4L: Some reports of piston slap on cold starts, generally not detrimental if within spec. Turbocharger Issues Gt: Can be susceptible to oil starvation if maintenance is neglected; proper warm-up/cool-down is crucial. Convertible Top Mechanism: Hydraulic leaks or slow operation can occur with age; regular lubrication of pivot points is recommended. Rear Suspension Bushings: Can wear out over time, leading to vague handling or knocking noises. 📚 Vehicle History Brand Heritage Mitsubishi Performance Legacy: Known for rally heritage and performance-oriented vehicles (Lancer Evolution, Eclipse) Model Evolution Eclipse Spyder Generation: Second Generation (1999-2005) 2004 Update: Part of a facelift/refresh for the second generation, offering updated styling and features. Production Production Location: Normal, Illinois, USA (Diamond-Star Motors) 🏆 Awards & Recognition Recognitions Car And Driver 10Best: Eclipse models (including coupe) were recognized by Car and Driver in previous years for performance and styling, indicating the platform's strong design principles.
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Mitsubishi Eclipse Spyder 2004 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse Spyder
Year:
2004
Codes
Chassis Code:
D52A
👋 Introduction
Market Position
Vehicle Segment:
Compact Sports Convertible
Competitive Analysis
Competitors:
Mazda Miata MX-5, Toyota MR2 Spyder, Honda S2000 (segment positioning)
Key Features
Manual Advantage:
Empowers DIY repair and maintenance, saving on dealership costs
📋 Manual Details
Coverage Areas
Diagnostic Procedures:
Yes
Maintenance Schedules:
Yes
Repair Procedures:
Yes
Wiring Diagrams:
Likely included (standard for factory-style manuals)
Troubleshooting Guides:
Yes
Page Count
Estimated Page Count:
High (typically 1000+ pages for comprehensive service manuals)
Manual Type
Type:
Repair Service Manual
Primary Audience:
Professional Technicians & Experienced DIYers
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes
Engine Control System:
Yes
Fuel System:
Yes
Ignition System:
Yes
Exhaust System:
Yes
Cooling System:
Yes
Lubrication System:
Yes
Transmission Manual:
Yes
Transmission Automatic:
Yes
Drivetrain Front Wheel Drive:
Yes
Drivetrain All Wheel Drive:
If applicable to trim
Suspension Front:
Yes
Suspension Rear:
Yes
Steering System:
Yes
Brake System:
Yes
Anti Lock Braking System ABS:
Yes
Body Exterior:
Yes
Body Interior:
Yes
Convertible Top System:
Yes
Electrical System Lighting:
Yes
Electrical System Instruments:
Yes
Electrical System Accessories:
Yes
Climate Control System:
Yes
Safety Systems Airbags:
Yes
Safety Systems Seatbelts:
Yes
Procedures Included
Routine Maintenance:
Yes
Engine Overhaul:
Yes
Transmission Overhaul:
Yes
Brake System Repair:
Yes
Suspension Component Replacement:
Yes
Electrical Component Testing:
Yes
Diagnostic Code Interpretation:
Yes
Disassembly And Assembly:
Yes
Component Cleaning And Reinstallation:
Yes
Technical Depth
Depth:
Comprehensive Factory-Level Detail
Diagnostic Capability:
Advanced, including OBD-II diagnosis
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
4G6 Series (likely 4G64 or 4G63 variants)
Engine Displacement Base:
2.4L (4G64 SOHC I4)
Engine Displacement Performance:
2.0L Turbocharged (4G63 DOHC I4 - GT models)
Performance
Horsepower Base:
145-150 hp (2.4L)
Horsepower Performance:
205 hp (2.0L Turbocharged - GT)
Torque Base:
150-155 lb-ft (2.4L)
Torque Performance:
205 lb-ft (2.0L Turbocharged - GT)
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
87 Octane (2.4L), 91 Octane Recommended (2.0L Turbo)
🔧 Transmission
Standard
Transmission Type Base:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic (with Sportronic)
Features
Transmission Fluid Spec Auto:
Diamond SP-III or equivalent
Transmission Fluid Spec Manual:
GL-4 gear oil (e.g., 75W-90)
📐 Dimensions
Exterior
Length:
Approx. 172.8 inches
Width:
Approx. 70.3 inches
Height:
Approx. 53.0 inches
Weights
Curb Weight Base:
Approx. 3,140 lbs (2.4L)
Curb Weight Performance:
Approx. 3,274 lbs (2.0L Turbo)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for 2004 models, may vary)
NHTSA Front Impact Passenger:
Good (for 2004 models, may vary)
IIHS Side Impact:
Acceptable/Marginal (for 2004 models, may vary)
Active Features
Traction Control:
Optional on some trims
Brake Assist:
Available on some models
Passive Features
Airbags Front:
Driver and Passenger Airbags
Airbags Side:
Optional Side Impact Airbags
Rollover Protection:
Reinforced A-pillars and pop-up rollover hoops
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio systems (e.g., Rockford Fosgate on some trims)
Driver Assistance
Cruise Control:
Standard on most trims
Keyless Entry:
Available on most trims
Connectivity
Bluetooth:
Not available in factory systems for this year
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 7,500 miles or 6-12 months, depending on driving conditions (refer to manual for exact specification)
Timing Belt Replacement:
Critical for 4G63/4G64 engines, typically around 60,000 - 90,000 miles or 5-7 years (refer to manual)
Fluid Specifications
Engine Oil Spec:
API SG/SH/SJ, ILSAC GF-2; Viscosity SAE 5W-30 or 5W-40 recommended (refer to manual for exact spec)
Coolant Spec:
Mitsubishi Super Long Life Coolant (MS-9700) or equivalent ethylene glycol-based coolant
Brake Fluid Spec:
DOT 3 or DOT 4
Known Issues
Engine Knocking 2.4L:
Some reports of piston slap on cold starts, generally not detrimental if within spec.
Turbocharger Issues Gt:
Can be susceptible to oil starvation if maintenance is neglected; proper warm-up/cool-down is crucial.
Convertible Top Mechanism:
Hydraulic leaks or slow operation can occur with age; regular lubrication of pivot points is recommended.
Rear Suspension Bushings:
Can wear out over time, leading to vague handling or knocking noises.
📚 Vehicle History
Brand Heritage
Mitsubishi Performance Legacy:
Known for rally heritage and performance-oriented vehicles (Lancer Evolution, Eclipse)
Model Evolution
Eclipse Spyder Generation:
Second Generation (1999-2005)
2004 Update:
Part of a facelift/refresh for the second generation, offering updated styling and features.
Production
Production Location:
Normal, Illinois, USA (Diamond-Star Motors)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Eclipse models (including coupe) were recognized by Car and Driver in previous years for performance and styling, indicating the platform's strong design principles.
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