Mitsubishi Nativa 2004 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Nativa Year: 2004 Generation Generation Identifier: Second Generation (1997-2006) Codes Chassis Code: K80, K90 Series (Globally recognized) 👋 Introduction Market Position Target Audience: Vehicle owners with basic to advanced mechanical skills, independent auto repair shops, and dealerships. Value Proposition: Provides dealer-level repair information, enabling cost savings on maintenance and repairs, and empowering informed decision-making. Competitive Analysis Advantage Over Generic Manuals: Vehicle-specific, not generic, ensuring accuracy and relevance for the Mitsubishi Nativa 2004. Key Features Accuracy And Clarity: Accurate, clear, and concise text combined with illustrations for easy understanding. Manufacturer Authored: Written by the manufacturer, ensuring the highest level of technical accuracy and detail. Cost Effectiveness: Pays for itself through savings on common maintenance tasks and repairs. 📋 Manual Details Coverage Areas Covered Regions: Global (reflecting widespread use of the Nativa/Pajero Sport) Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive workshop manuals) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures, cylinder head, engine block, pistons, crankshaft, camshafts, timing components, lubrication system, cooling system. Engine Electrical: Ignition system, starting system, charging system, sensors, actuators, ECU (Engine Control Unit) diagnosis and component testing, wiring diagrams. Emission Control: EGR system, EVAP system, catalytic converter, oxygen sensors, emission control components troubleshooting. Fuel System: Fuel injection system (MPI/GDI depending on market), fuel pump, fuel injectors, fuel pressure regulator, fuel filter, fuel tank, fuel lines. Clutch System: Clutch disc, pressure plate, release bearing, clutch master cylinder, clutch slave cylinder, hydraulic lines, adjustment procedures. Manual Transaxle: Gearbox disassembly, assembly, gear sets, synchronizers, bearings, seals, lubrication, shift linkage, diagnostics. Automatic Transaxle: Transmission fluid, torque converter, valve body, planetary gears, clutches, seals, solenoids, electronic control, diagnostics. Driveshaft Axle: Front and rear driveshafts, universal joints, CV joints, constant velocity boots, differential operation, axle shafts, wheel bearings. Suspension System: Front independent suspension (e.g., double wishbone), rear suspension (e.g., multi-link or solid axle depending on variant), shock absorbers, springs, control arms, bushings, alignment specifications. Steering System: Power steering system (hydraulic or electric), steering rack, tie rod ends, steering column, power steering fluid, diagnosis. Restraint System: Airbag system (SRS), seat belts, pre-tensioners, SRS control module, diagnosis and safety precautions. Brake System: Front and rear disc brakes, brake pads, rotors, calipers, brake fluid, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake, bleeding procedures, component testing. Body Interior Exterior: Body panel removal/installation, door mechanisms, interior trim, upholstery, glass replacement, seals, spoilers, bumpers. Body Electrical System: Lighting system (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horns, dashboard indicators, fuse box diagrams, wiring schematics. HVAC System: Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system, blower motor, climate control unit, cabin air filter replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, tire rotation and pressure checks, spark plug replacement. Troubleshooting: Systematic diagnostic procedures for all major vehicle systems, including fault code interpretation, component testing, and symptom-based troubleshooting. Repair And Rebuild: Step-by-step instructions for component disassembly, repair, reassembly, and installation for all major mechanical and electrical systems. Component Replacement: Detailed guides for replacing wear items and major components such as brake pads, batteries, alternators, starter motors, radiators, and more. Wiring Diagrams: Comprehensive and detailed wiring schematics for all electrical systems, crucial for diagnosing electrical faults. Specifications And Tolerances: Precise technical specifications, torque values, clearances, fluid capacities, and other critical data required for correct repairs. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds. Diagnostic Capability: Advanced diagnostics, including explanation of sensor readings, control module functions, and methods for pinpointing complex issues. Illustration Quality: Includes numerous diagrams, illustrations, and photographs to aid in understanding complex procedures and component locations. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing quick access to information. Print Quality Printability: Yes, individual pages or sections can be printed as needed. Binding Type Digital Binding: N/A (digital format) Paper Type Digital Paper Emulation: N/A (digital format, but designed to be printed on standard paper) Compatibility Operating Systems: Compatible with all versions of Windows and Mac. Requirements Software Requirements: Adobe PDF Reader (or compatible PDF viewer). ⚙️ Engine Specifications Primary Engine Engine Options: Primarily 3.0L V6 (6G72) and 2.5L 4-cylinder turbo-diesel (4D56) or naturally aspirated diesel (4D56) depending on market. The manual covers specified engine variants for the 2004 model year. Performance Typical V6 Horsepower: Approximately 170-185 hp (for 3.0L V6, varies by specific tune and market). Typical V6 Torque: Approximately 245-260 Nm (for 3.0L V6, varies by specific tune and market). Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) for gasoline engines. Direct injection for diesel variants. Ignition System: Electronic ignition with distributor or distributorless ignition system (DIS) depending on specific engine variant. 🔧...
Front and rear driveshafts, universal joints, CV joints, constant velocity boots, differential operation, axle shafts, wheel bearings.
Suspension System:
Front independent suspension (e.g., double wishbone), rear suspension (e.g., multi-link or solid axle depending on variant), shock absorbers, springs, control arms, bushings, alignment specifications.
Steering System:
Power steering system (hydraulic or electric), steering rack, tie rod ends, steering column, power steering fluid, diagnosis.
Restraint System:
Airbag system (SRS), seat belts, pre-tensioners, SRS control module, diagnosis and safety precautions.
Body panel removal/installation, door mechanisms, interior trim, upholstery, glass replacement, seals, spoilers, bumpers.
Body Electrical System:
Lighting system (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horns, dashboard indicators, fuse box diagrams, wiring schematics.
HVAC System:
Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system, blower motor, climate control unit, cabin air filter replacement.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, tire rotation and pressure checks, spark plug replacement.
Troubleshooting:
Systematic diagnostic procedures for all major vehicle systems, including fault code interpretation, component testing, and symptom-based troubleshooting.
Repair And Rebuild:
Step-by-step instructions for component disassembly, repair, reassembly, and installation for all major mechanical and electrical systems.
Component Replacement:
Detailed guides for replacing wear items and major components such as brake pads, batteries, alternators, starter motors, radiators, and more.
Wiring Diagrams:
Comprehensive and detailed wiring schematics for all electrical systems, crucial for diagnosing electrical faults.
Specifications And Tolerances:
Precise technical specifications, torque values, clearances, fluid capacities, and other critical data required for correct repairs.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds.
Diagnostic Capability:
Advanced diagnostics, including explanation of sensor readings, control module functions, and methods for pinpointing complex issues.
Illustration Quality:
Includes numerous diagrams, illustrations, and photographs to aid in understanding complex procedures and component locations.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing quick access to information.
Print Quality
Printability:
Yes, individual pages or sections can be printed as needed.
Binding Type
Digital Binding:
N/A (digital format)
Paper Type
Digital Paper Emulation:
N/A (digital format, but designed to be printed on standard paper)
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac.
Requirements
Software Requirements:
Adobe PDF Reader (or compatible PDF viewer).
⚙️ Engine Specifications
Primary Engine
Engine Options:
Primarily 3.0L V6 (6G72) and 2.5L 4-cylinder turbo-diesel (4D56) or naturally aspirated diesel (4D56) depending on market. The manual covers specified engine variants for the 2004 model year.
Performance
Typical V6 Horsepower:
Approximately 170-185 hp (for 3.0L V6, varies by specific tune and market).
Typical V6 Torque:
Approximately 245-260 Nm (for 3.0L V6, varies by specific tune and market).
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI) for gasoline engines. Direct injection for diesel variants.
Ignition System:
Electronic ignition with distributor or distributorless ignition system (DIS) depending on specific engine variant.
🔧 Transmission
Standard
Manual Transmission:
Likely 5-speed manual transmission (e.g., R5M41 series) for many variants.
Optional
Automatic Transmission:
Likely 4-speed automatic transmission (e.g., V4A51 series) for many variants.
Features
Drivetrain:
Part-time 4WD system with optional Super Select 4WD (SS4) system depending on trim level.
📐 Dimensions
Exterior
Body Style:
Mid-size SUV
Wheelbase:
Approximately 2725 mm (107.3 inches)
Length:
Approximately 4600-4700 mm (181.1-185.0 inches) depending on variant.
Width:
Approximately 1775-1800 mm (69.9-70.9 inches)
Height:
Approximately 1715-1770 mm (67.5-69.7 inches)
Weights
Curb Weight:
Approximately 1800-2000 kg (3968-4409 lbs) depending on engine and configuration.
🛡️ Safety Features
Ratings
Crash Test Availability:
Data specific to 2004 models may vary by region. Refer to regional safety organizations for detailed ratings.
Active Features
ABS:
Standard on most variants, included in the brake system coverage.
Passive Features
Airbags:
Front airbags for driver and passenger, often included in the 'Restraint' section of the manual.
Seat Belts:
Three-point seat belts with pre-tensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radio/cassette/CD player, potentially with upgraded speaker systems depending on trim level. Manual covers basic electrical for these.
Driver Assistance
ABS System:
Anti-lock Braking System is a key driver assistance feature covered in detail.
Connectivity
Wiring Schematics:
While not modern 'connectivity' in the smartphone sense, the detailed wiring diagrams facilitate understanding of the vehicle's electrical network and any aftermarket installations.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type. Manual will specify exact intervals.
Transmission Fluid Change:
Automatic transmissions typically around 40,000-60,000 km (25,000-37,000 miles). Manual transmissions may have longer intervals or be sealed. Manual will detail.
Timing Belt Replacement:
For V6 gasoline engines, typically around 90,000-100,000 km (56,000-62,000 miles). Crucial for preventing catastrophic engine damage. Diesel variants may use timing chains.
Fluid Specifications
Engine Oil:
API SJ or SL grade, viscosity typically 10W-30 or 5W-30. Manual will specify exact type and capacity.
Automatic Transmission Fluid:
Mitsubishi DiaQueen ATF-SP III or equivalent DEXRON-III/MERCON compatible fluid. Manual will specify exact type and capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Manual will specify exact type and capacity.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will specify capacity and type.
Known Issues
Common Wear Items:
Suspension bushings, ball joints, tie rod ends, brake components, exhaust system, and potentially transmission issues on high-mileage units are common wear items detailed in the manual.
Engine Reliability:
Generally reliable engines, but the 6G72 V6 can have issues with intake manifold gaskets and occasional oil leaks. Diesel engines are known for durability. Maintenance is key.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history in off-road vehicle development, dating back to the iconic Pajero/Montero.
Model Evolution
Nativa Pajero Sport:
The Nativa is a rebadged version of the Mitsubishi Pajero Sport, a sportier and more road-oriented variant of the Pajero/Montero platform, launched in 1996. The 2004 model belongs to the first generation's facelifted iteration.
Production
Manufacturing Locations:
Produced in various Mitsubishi plants globally, including Japan and Thailand.
🏆 Awards & Recognition
Recognitions
Market Recognition:
The Mitsubishi Nativa/Pajero Sport platform is generally well-regarded for its off-road capability and robust construction in its segment.
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