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Mitsubushi TRITON 2005 2006 2007 2008 2009 2010 2011 Workshop Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton Generation: ML (Third Generation Facelift) Codes Chassis Code: K7_T, K9_T (Global designation varies by market) Platform: Mitsubishi Triton platform (shared with Pajero Sport/Montero Sport) 👋 Introduction Market Position Segment: Mid-size Pickup Truck / Utility Vehicle Competitive Analysis Key Competitors: Toyota Hilux, Ford Ranger, Nissan Navara (D40), Isuzu D-Max, Holden Colorado (first generation) Key Features Body Styles: Single Cab, Club Cab (Extended Cab), Double Cab (Crew Cab) Drivetrain Options: 2WD (Rear-Wheel Drive), 4WD (Four-Wheel Drive) Target Audience: Commercial users, tradespeople, recreational users, off-road enthusiasts Manual Value Proposition Diy Support: Excellent resource for DIY mechanics and owners looking to save money on maintenance and repairs. Professional Tool: Equips professional technicians and workshops with the same detailed information used by the manufacturer. 📋 Manual Details Coverage Areas Applicable Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Estimated Page Count: Extensive (typical workshop manuals are 1000+ pages) Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, lubrication, cooling, ignition, exhaust, emissions control Transmission: Manual transmission, Automatic transmission, Transfer case, Drivetrain (driveshafts, axles, differentials) Suspension And Steering: Front suspension, Rear suspension, Steering system, Power steering Brakes: Front brakes (disc), Rear brakes (drum/disc depending on variant), Parking brake, ABS, Brake fluid Electrical: Battery, charging system, starting system, lighting, instruments, gauges, body electrical, multiplex communication systems Body And Chassis: Frame, body panels, doors, windows, interior trim, exterior trim, weatherstripping HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system Safety Systems: Airbags, Seatbelts Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks and changes, lubrication Diagnostics: Troubleshooting guides, symptom analysis, fault code interpretation (OBD-II) Repair: Component removal and installation, component overhaul, adjustments, calibration Rebuilding: Engine rebuild procedures, transmission rebuild procedures Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text (standard for high-quality PDF manuals) Print Quality Printability: Printable (no restrictions mentioned) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) File Management Storage: User is advised to save the manual immediately after download; no lifetime storage provided. Compression: May be zipped (requires WinZip or WinRAR to decompress) ⚙️ Engine Specifications Primary Engine Engine Code Common: 4D56 (3.2L Turbo Diesel) Engine Type Diesel: In-line 4-cylinder, Turbocharged, Intercooled Diesel Displacement Diesel: 3.2 Liters (3200 cc) Power Output Diesel Ps: Approx. 160-178 PS (118-131 kW) depending on market and tune Torque Output Diesel Nm: Approx. 314-400 Nm (231-295 lb-ft) depending on market and tune Performance Acceleration 0 100Kph Approx: 10-13 seconds (highly dependent on configuration) Fuel System Fuel Delivery Diesel: Common Rail Direct Injection (CRDI) Fuel Type: Diesel (for 4D56), Petrol (for 6G72 V6 MIVEC in some markets) Other Engines Petrol Engine Option: 3.0L V6 MIVEC (6G72) in some markets 🔧 Transmission Standard Manual Transmission Option: 5-speed manual transmission (e.g., W5MB6) Optional Automatic Transmission Option: 4-speed or 5-speed automatic transmission (e.g., V5A5A) Features Transfer Case: Part-time 4WD system with 2WD, 4H, and 4L (4LLC) modes. Some models may feature a Super Select 4WD system. Fluid Specifications Manual Transmission Fluid: API GL-3 or GL-4, SAE 75W-90 or SAE 80W-90 (refer to manual for exact spec) Automatic Transmission Fluid: DIAQUEEN ATF-J2 or equivalent (refer to manual for exact spec) 📐 Dimensions Exterior Length Mm: Approx. 4900-5200 mm (varies by cab type and model year) Width Mm: Approx. 1775-1800 mm Height Mm: Approx. 1750-1800 mm Weights Curb Weight Kg: Approx. 1750-2100 kg (varies by configuration) Gross Vehicle Weight Rating Kg: Approx. 2700-3000 kg 🛡️ Safety Features Ratings Ancap Rating: Varies by market and year; often 4-star or 5-star for models equipped with side airbags. Active Features ABS: Standard on most models, often with EBD (Electronic Brakeforce Distribution) Traction Control: Available on some higher trim levels or 4WD models Passive Features Airbags: Driver and passenger front airbags standard; side and curtain airbags available on higher trims. Seatbelts: Pre-tensioner and load-limiter equipped seatbelts 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD audio systems with optional navigation in higher trims or aftermarket. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Bluetooth: Not standard on all models within this range; often an aftermarket addition or available on later trims. 🔧 Maintenance Service Intervals Oil Change Interval Diesel: Typically 5,000-7,500 km or 6 months (refer to manual for specific recommendation based on driving conditions) Air Filter Replacement Diesel: Typically 20,000-30,000 km, or more frequently in dusty conditions. Fuel Filter Replacement Diesel: Typically 20,000-40,000 km, or as per manual recommendation. Fluid Specifications Engine Oil Spec Diesel: API CF-4/CG-4/CH-4 or higher, SAE 15W-40 or 5W-30 (Synthetic) - consult manual for exact OEM spec. Coolant Type:...
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Mitsubushi TRITON 2005 2006 2007 2008 2009 2010 2011 Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Triton
Generation:
ML (Third Generation Facelift)
Codes
Chassis Code:
K7_T, K9_T (Global designation varies by market)
Platform:
Mitsubishi Triton platform (shared with Pajero Sport/Montero Sport)
👋 Introduction
Market Position
Segment:
Mid-size Pickup Truck / Utility Vehicle
Competitive Analysis
Key Competitors:
Toyota Hilux, Ford Ranger, Nissan Navara (D40), Isuzu D-Max, Holden Colorado (first generation)
Key Features
Body Styles:
Single Cab, Club Cab (Extended Cab), Double Cab (Crew Cab)
Drivetrain Options:
2WD (Rear-Wheel Drive), 4WD (Four-Wheel Drive)
Target Audience:
Commercial users, tradespeople, recreational users, off-road enthusiasts
Manual Value Proposition
Diy Support:
Excellent resource for DIY mechanics and owners looking to save money on maintenance and repairs.
Professional Tool:
Equips professional technicians and workshops with the same detailed information used by the manufacturer.
📋 Manual Details
Coverage Areas
Applicable Years:
2005, 2006, 2007, 2008, 2009, 2010, 2011
Page Count
Estimated Page Count:
Extensive (typical workshop manuals are 1000+ pages)
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, lubrication, cooling, ignition, exhaust, emissions control
Transmission:
Manual transmission, Automatic transmission, Transfer case, Drivetrain (driveshafts, axles, differentials)
Suspension And Steering:
Front suspension, Rear suspension, Steering system, Power steering
Brakes:
Front brakes (disc), Rear brakes (drum/disc depending on variant), Parking brake, ABS, Brake fluid
Electrical:
Battery, charging system, starting system, lighting, instruments, gauges, body electrical, multiplex communication systems
Body And Chassis:
Frame, body panels, doors, windows, interior trim, exterior trim, weatherstripping
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system
Safety Systems:
Airbags, Seatbelts
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks and changes, lubrication
Diagnostics:
Troubleshooting guides, symptom analysis, fault code interpretation (OBD-II)
Repair:
Component removal and installation, component overhaul, adjustments, calibration
Rebuilding:
Engine rebuild procedures, transmission rebuild procedures
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all systems
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text (standard for high-quality PDF manuals)
Print Quality
Printability:
Printable (no restrictions mentioned)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
File Management
Storage:
User is advised to save the manual immediately after download; no lifetime storage provided.
Compression:
May be zipped (requires WinZip or WinRAR to decompress)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4D56 (3.2L Turbo Diesel)
Engine Type Diesel:
In-line 4-cylinder, Turbocharged, Intercooled Diesel
Displacement Diesel:
3.2 Liters (3200 cc)
Power Output Diesel Ps:
Approx. 160-178 PS (118-131 kW) depending on market and tune
Torque Output Diesel Nm:
Approx. 314-400 Nm (231-295 lb-ft) depending on market and tune
Performance
Acceleration 0 100Kph Approx:
10-13 seconds (highly dependent on configuration)
Fuel System
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDI)
Fuel Type:
Diesel (for 4D56), Petrol (for 6G72 V6 MIVEC in some markets)
Other Engines
Petrol Engine Option:
3.0L V6 MIVEC (6G72) in some markets
🔧 Transmission
Standard
Manual Transmission Option:
5-speed manual transmission (e.g., W5MB6)
Optional
Automatic Transmission Option:
4-speed or 5-speed automatic transmission (e.g., V5A5A)
Features
Transfer Case:
Part-time 4WD system with 2WD, 4H, and 4L (4LLC) modes. Some models may feature a Super Select 4WD system.
Fluid Specifications
Manual Transmission Fluid:
API GL-3 or GL-4, SAE 75W-90 or SAE 80W-90 (refer to manual for exact spec)
Automatic Transmission Fluid:
DIAQUEEN ATF-J2 or equivalent (refer to manual for exact spec)
📐 Dimensions
Exterior
Length Mm:
Approx. 4900-5200 mm (varies by cab type and model year)
Width Mm:
Approx. 1775-1800 mm
Height Mm:
Approx. 1750-1800 mm
Weights
Curb Weight Kg:
Approx. 1750-2100 kg (varies by configuration)
Gross Vehicle Weight Rating Kg:
Approx. 2700-3000 kg
🛡️ Safety Features
Ratings
Ancap Rating:
Varies by market and year; often 4-star or 5-star for models equipped with side airbags.
Active Features
ABS:
Standard on most models, often with EBD (Electronic Brakeforce Distribution)
Traction Control:
Available on some higher trim levels or 4WD models
Passive Features
Airbags:
Driver and passenger front airbags standard; side and curtain airbags available on higher trims.
Seatbelts:
Pre-tensioner and load-limiter equipped seatbelts
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD audio systems with optional navigation in higher trims or aftermarket.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Bluetooth:
Not standard on all models within this range; often an aftermarket addition or available on later trims.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically 5,000-7,500 km or 6 months (refer to manual for specific recommendation based on driving conditions)
Air Filter Replacement Diesel:
Typically 20,000-30,000 km, or more frequently in dusty conditions.
Fuel Filter Replacement Diesel:
Typically 20,000-40,000 km, or as per manual recommendation.
Fluid Specifications
Engine Oil Spec Diesel:
API CF-4/CG-4/CH-4 or higher, SAE 15W-40 or 5W-30 (Synthetic) - consult manual for exact OEM spec.
Coolant Type:
Mitsubishi Diaqueen Super Long Life Coolant (SLLC) or equivalent (ethylene glycol based, pink/red color).
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Diesel Engine Common Problems:
Potential for turbocharger issues, injector wear, EGR valve clogging, and swirl flap problems on the 4D56 engine. Regular maintenance is crucial.
Transmission Common Problems:
Automatic transmission 'limp mode' or harsh shifting can occur if fluid is neglected or internal issues develop. Manual transmissions are generally robust.
Suspension Common Problems:
Worn ball joints, tie rod ends, and bushings are common with high mileage and off-road use.
📚 Vehicle History
Brand Heritage
Mitsubishi Truck Legacy:
Mitsubishi has a long history of producing robust and capable pickup trucks dating back to the Colt T120.
Model Evolution
Triton History:
The Triton nameplate has been in production since the early 1980s, evolving through several generations to meet market demands.
Production
Manufacturing Locations:
Primarily produced in Thailand for global export.
Generation Codes:
ML is the third generation. L200 is an alternate nameplate used in many markets.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Triton (L200) has consistently received praise in various markets for its value, capability, and durability, often winning 'Pickup of the Year' or 'Best Value' awards from automotive publications in regions where it is a primary seller.
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