Ford 500 FIVE HUNDRED 2005 2006 2007 Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: 500 Generation: First Generation Production Years Covered: 2005, 2006, 2007 Codes Platform Code: Ford CD3 Platform 👋 Introduction Market Position Vehicle Segment: Full-size Sedan (later redefined as Mid-size Sedan with platform sharing) Target Audience: Family-oriented consumers seeking comfort, space, and a smooth ride. Competitive Analysis Key Competitors: Buick LaCrosse, Toyota Avalon, Chrysler 300, Dodge Charger. Key Features Unique Selling Points: Spacious interior, comfortable ride, available AWD, robust platform derived from Volvo S80. Manual Value Proposition: Enables DIY owners and professional technicians to perform all aspects of service, repair, and maintenance, saving time and money. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive Service, Repair, Maintenance, and Diagnostics Specific Models Covered: Ford 500 (all trim levels) Page Count Estimated Page Count: Varies (typically 2000+ pages for full service manuals, exact size up to 5GB) Manual Type Manual Classification: Factory Service Manual / Workshop Manual / Repair Guide Language Primary Language: English Format Delivery Format: Digital Download (PDF, potentially zipped/RAR) 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul/rebuilding, engine performance, timing belt replacement, engine component breakdowns, firing orders, engine torque specifications, transmission information (automatic transmission focus), serpentine belt routings. Chassis And Suspension: Front end procedures and specifications, suspension, U-joint and CV-joint service procedures, brakes, steering, wheels, tires. Electrical And Diagnostics: Wiring diagrams, computer diagnostic codes, trouble codes, troubleshooting and diagnostics, electrical system repairs. Body And Comfort: Sunroof, air conditioning service and capacities, interior and exterior components, bodywork repairs. Procedures Included Maintenance And Tune Up: Factory maintenance schedules and charts, preventative maintenance procedures, fluid capacities, lubrication, filter replacements. Repair And Rebuilding: Detailed step-by-step repair procedures for all major vehicle systems, engine rebuilding, transmission service, brake component replacement, suspension component installation. Diagnostics And Troubleshooting: Trouble code diagnosis, symptom-based troubleshooting guides, electrical diagnostic procedures, drivability concerns. Technical Depth Diagnostic Level: Advanced diagnostics and troubleshooting for all major systems, including electronic control modules. Repair Scope: Comprehensive repair and rebuilding of all mechanical, electrical, and body components. Illustrations And Diagrams: Hundreds of illustrations, exploded views, wiring diagrams, and routing diagrams to aid comprehension. 📊 Manual Specifications File Format File Extension: PDF Compatibility: Windows, Linux, Mac OS Compression Format: ZIP or RAR (requires WinZip/WinRAR to uncompress) Print Quality Printability: Printable on any computer and printer Image Resolution: High quality, zoomable illustrations Binding Type Binding Method: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: AX4N / 4F50N (for AWD models) Engine Type: 3.0L Duratec 30 V6 Displacement: 2976 cc (181.6 cu in) Bore X Stroke: 89.0 mm x 79.5 mm (3.50 in x 3.13 in) Compression Ratio: 9.7:1 Valve Configuration: DOHC, 4 valves per cylinder Performance Horsepower: 203 hp @ 6000 rpm Torque: 207 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded gasoline, 87 octane minimum 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) - specifically the CFT30 Optional Transmission Type Optional: 6-speed Automatic Transmission (for AWD models, 4F50N) Features Cvts Features: Smooth power delivery, optimized fuel efficiency, manual shift mode (select trims). AWD Transmission Features: All-Wheel Drive capability, planetary gearset for torque transfer. 📐 Dimensions Exterior Length: 199.9 inches (5077 mm) Width: 73.7 inches (1872 mm) Height: 58.1 inches (1476 mm) Wheelbase: 112.7 inches (2863 mm) Front Track: 62.2 inches (1580 mm) Rear Track: 61.6 inches (1565 mm) Interior Front Headroom: 39.9 inches (1013 mm) Rear Headroom: 39.0 inches (991 mm) Front Legroom: 41.7 inches (1059 mm) Rear Legroom: 37.4 inches (950 mm) Passenger Volume: 107.5 cu ft (3044 L) Cargo Trunk Volume: 17.2 cu ft (487 L) Weights Curb Weight FWD: 3577 lbs (1623 kg) Curb Weight AWD: 3726 lbs (1690 kg) Gross Vehicle Weight Rating Gvwr: 4800-4950 lbs (2177-2245 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: 5 Stars NHTSA Front Crash Test Passenger: 5 Stars NHTSA Side Impact Front Seat: 5 Stars NHTSA Side Impact Rear Seat: 5 Stars IIHS Frontal Offset Score: Good IIHS Side Impact Score: Good Active Features ABS: Standard (4-wheel disc brakes) Traction Control: Standard Electronic Stability Control: Optional (AdvanceTrac) Passive Features Airbags Front: Standard dual-stage front airbags Airbags Side: Optional front side-impact airbags Airbags Side Curtain: Optional side-curtain airbags for front and rear occupants Seatbelts: 3-point front and rear seatbelts with pretensioners and load limiters. 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, MP3 capability, and optional premium audio system (e.g., Audiophile). Navigation System: Optional factory-installed navigation system. Driver Assistance Cruise Control: Standard cruise control. Parking Sensors: Optional rear parking sensors. Connectivity Auxiliary Input: Optional auxiliary audio input jack. Keyless Entry: Standard keyless entry system. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions. Refer to manual for specifics. Engine Air Filter Replacement:...