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Ford 500 FIVE HUNDRED 2005 2006 2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: 500 Generation: First Generation Production Years Covered: 2005, 2006, 2007 Codes Platform Code: Ford CD3 Platform 👋 Introduction Market Position Vehicle Segment: Full-size Sedan (later redefined as Mid-size Sedan with platform sharing) Target Audience: Family-oriented consumers seeking comfort, space, and a smooth ride. Competitive Analysis Key Competitors: Buick LaCrosse, Toyota Avalon, Chrysler 300, Dodge Charger. Key Features Unique Selling Points: Spacious interior, comfortable ride, available AWD, robust platform derived from Volvo S80. Manual Value Proposition: Enables DIY owners and professional technicians to perform all aspects of service, repair, and maintenance, saving time and money. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive Service, Repair, Maintenance, and Diagnostics Specific Models Covered: Ford 500 (all trim levels) Page Count Estimated Page Count: Varies (typically 2000+ pages for full service manuals, exact size up to 5GB) Manual Type Manual Classification: Factory Service Manual / Workshop Manual / Repair Guide Language Primary Language: English Format Delivery Format: Digital Download (PDF, potentially zipped/RAR) 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul/rebuilding, engine performance, timing belt replacement, engine component breakdowns, firing orders, engine torque specifications, transmission information (automatic transmission focus), serpentine belt routings. Chassis And Suspension: Front end procedures and specifications, suspension, U-joint and CV-joint service procedures, brakes, steering, wheels, tires. Electrical And Diagnostics: Wiring diagrams, computer diagnostic codes, trouble codes, troubleshooting and diagnostics, electrical system repairs. Body And Comfort: Sunroof, air conditioning service and capacities, interior and exterior components, bodywork repairs. Procedures Included Maintenance And Tune Up: Factory maintenance schedules and charts, preventative maintenance procedures, fluid capacities, lubrication, filter replacements. Repair And Rebuilding: Detailed step-by-step repair procedures for all major vehicle systems, engine rebuilding, transmission service, brake component replacement, suspension component installation. Diagnostics And Troubleshooting: Trouble code diagnosis, symptom-based troubleshooting guides, electrical diagnostic procedures, drivability concerns. Technical Depth Diagnostic Level: Advanced diagnostics and troubleshooting for all major systems, including electronic control modules. Repair Scope: Comprehensive repair and rebuilding of all mechanical, electrical, and body components. Illustrations And Diagrams: Hundreds of illustrations, exploded views, wiring diagrams, and routing diagrams to aid comprehension. 📊 Manual Specifications File Format File Extension: PDF Compatibility: Windows, Linux, Mac OS Compression Format: ZIP or RAR (requires WinZip/WinRAR to uncompress) Print Quality Printability: Printable on any computer and printer Image Resolution: High quality, zoomable illustrations Binding Type Binding Method: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: AX4N / 4F50N (for AWD models) Engine Type: 3.0L Duratec 30 V6 Displacement: 2976 cc (181.6 cu in) Bore X Stroke: 89.0 mm x 79.5 mm (3.50 in x 3.13 in) Compression Ratio: 9.7:1 Valve Configuration: DOHC, 4 valves per cylinder Performance Horsepower: 203 hp @ 6000 rpm Torque: 207 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded gasoline, 87 octane minimum 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) - specifically the CFT30 Optional Transmission Type Optional: 6-speed Automatic Transmission (for AWD models, 4F50N) Features Cvts Features: Smooth power delivery, optimized fuel efficiency, manual shift mode (select trims). AWD Transmission Features: All-Wheel Drive capability, planetary gearset for torque transfer. 📐 Dimensions Exterior Length: 199.9 inches (5077 mm) Width: 73.7 inches (1872 mm) Height: 58.1 inches (1476 mm) Wheelbase: 112.7 inches (2863 mm) Front Track: 62.2 inches (1580 mm) Rear Track: 61.6 inches (1565 mm) Interior Front Headroom: 39.9 inches (1013 mm) Rear Headroom: 39.0 inches (991 mm) Front Legroom: 41.7 inches (1059 mm) Rear Legroom: 37.4 inches (950 mm) Passenger Volume: 107.5 cu ft (3044 L) Cargo Trunk Volume: 17.2 cu ft (487 L) Weights Curb Weight FWD: 3577 lbs (1623 kg) Curb Weight AWD: 3726 lbs (1690 kg) Gross Vehicle Weight Rating Gvwr: 4800-4950 lbs (2177-2245 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: 5 Stars NHTSA Front Crash Test Passenger: 5 Stars NHTSA Side Impact Front Seat: 5 Stars NHTSA Side Impact Rear Seat: 5 Stars IIHS Frontal Offset Score: Good IIHS Side Impact Score: Good Active Features ABS: Standard (4-wheel disc brakes) Traction Control: Standard Electronic Stability Control: Optional (AdvanceTrac) Passive Features Airbags Front: Standard dual-stage front airbags Airbags Side: Optional front side-impact airbags Airbags Side Curtain: Optional side-curtain airbags for front and rear occupants Seatbelts: 3-point front and rear seatbelts with pretensioners and load limiters. 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, MP3 capability, and optional premium audio system (e.g., Audiophile). Navigation System: Optional factory-installed navigation system. Driver Assistance Cruise Control: Standard cruise control. Parking Sensors: Optional rear parking sensors. Connectivity Auxiliary Input: Optional auxiliary audio input jack. Keyless Entry: Standard keyless entry system. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions. Refer to manual for specifics. Engine Air Filter Replacement:...
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Ford 500 FIVE HUNDRED 2005 2006 2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
500
Generation:
First Generation
Production Years Covered:
2005, 2006, 2007
Codes
Platform Code:
Ford CD3 Platform
👋 Introduction
Market Position
Vehicle Segment:
Full-size Sedan (later redefined as Mid-size Sedan with platform sharing)
Target Audience:
Family-oriented consumers seeking comfort, space, and a smooth ride.
Competitive Analysis
Key Competitors:
Buick LaCrosse, Toyota Avalon, Chrysler 300, Dodge Charger.
Key Features
Unique Selling Points:
Spacious interior, comfortable ride, available AWD, robust platform derived from Volvo S80.
Manual Value Proposition:
Enables DIY owners and professional technicians to perform all aspects of service, repair, and maintenance, saving time and money.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive Service, Repair, Maintenance, and Diagnostics
Specific Models Covered:
Ford 500 (all trim levels)
Page Count
Estimated Page Count:
Varies (typically 2000+ pages for full service manuals, exact size up to 5GB)
Manual Type
Manual Classification:
Factory Service Manual / Workshop Manual / Repair Guide
Language
Primary Language:
English
Format
Delivery Format:
Digital Download (PDF, potentially zipped/RAR)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul/rebuilding, engine performance, timing belt replacement, engine component breakdowns, firing orders, engine torque specifications, transmission information (automatic transmission focus), serpentine belt routings.
Chassis And Suspension:
Front end procedures and specifications, suspension, U-joint and CV-joint service procedures, brakes, steering, wheels, tires.
Electrical And Diagnostics:
Wiring diagrams, computer diagnostic codes, trouble codes, troubleshooting and diagnostics, electrical system repairs.
Body And Comfort:
Sunroof, air conditioning service and capacities, interior and exterior components, bodywork repairs.
Procedures Included
Maintenance And Tune Up:
Factory maintenance schedules and charts, preventative maintenance procedures, fluid capacities, lubrication, filter replacements.
Repair And Rebuilding:
Detailed step-by-step repair procedures for all major vehicle systems, engine rebuilding, transmission service, brake component replacement, suspension component installation.
Diagnostics And Troubleshooting:
Trouble code diagnosis, symptom-based troubleshooting guides, electrical diagnostic procedures, drivability concerns.
Technical Depth
Diagnostic Level:
Advanced diagnostics and troubleshooting for all major systems, including electronic control modules.
Repair Scope:
Comprehensive repair and rebuilding of all mechanical, electrical, and body components.
Illustrations And Diagrams:
Hundreds of illustrations, exploded views, wiring diagrams, and routing diagrams to aid comprehension.
📊 Manual Specifications
File Format
File Extension:
PDF
Compatibility:
Windows, Linux, Mac OS
Compression Format:
ZIP or RAR (requires WinZip/WinRAR to uncompress)
Print Quality
Printability:
Printable on any computer and printer
Image Resolution:
High quality, zoomable illustrations
Binding Type
Binding Method:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
AX4N / 4F50N (for AWD models)
Engine Type:
3.0L Duratec 30 V6
Displacement:
2976 cc (181.6 cu in)
Bore X Stroke:
89.0 mm x 79.5 mm (3.50 in x 3.13 in)
Compression Ratio:
9.7:1
Valve Configuration:
DOHC, 4 valves per cylinder
Performance
Horsepower:
203 hp @ 6000 rpm
Torque:
207 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded gasoline, 87 octane minimum
🔧 Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT) - specifically the CFT30
Optional
Transmission Type Optional:
6-speed Automatic Transmission (for AWD models, 4F50N)
Features
Cvts Features:
Smooth power delivery, optimized fuel efficiency, manual shift mode (select trims).
AWD Transmission Features:
All-Wheel Drive capability, planetary gearset for torque transfer.
📐 Dimensions
Exterior
Length:
199.9 inches (5077 mm)
Width:
73.7 inches (1872 mm)
Height:
58.1 inches (1476 mm)
Wheelbase:
112.7 inches (2863 mm)
Front Track:
62.2 inches (1580 mm)
Rear Track:
61.6 inches (1565 mm)
Interior
Front Headroom:
39.9 inches (1013 mm)
Rear Headroom:
39.0 inches (991 mm)
Front Legroom:
41.7 inches (1059 mm)
Rear Legroom:
37.4 inches (950 mm)
Passenger Volume:
107.5 cu ft (3044 L)
Cargo
Trunk Volume:
17.2 cu ft (487 L)
Weights
Curb Weight FWD:
3577 lbs (1623 kg)
Curb Weight AWD:
3726 lbs (1690 kg)
Gross Vehicle Weight Rating Gvwr:
4800-4950 lbs (2177-2245 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
5 Stars
NHTSA Front Crash Test Passenger:
5 Stars
NHTSA Side Impact Front Seat:
5 Stars
NHTSA Side Impact Rear Seat:
5 Stars
IIHS Frontal Offset Score:
Good
IIHS Side Impact Score:
Good
Active Features
ABS:
Standard (4-wheel disc brakes)
Traction Control:
Standard
Electronic Stability Control:
Optional (AdvanceTrac)
Passive Features
Airbags Front:
Standard dual-stage front airbags
Airbags Side:
Optional front side-impact airbags
Airbags Side Curtain:
Optional side-curtain airbags for front and rear occupants
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, MP3 capability, and optional premium audio system (e.g., Audiophile).
Navigation System:
Optional factory-installed navigation system.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional rear parking sensors.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack.
Keyless Entry:
Standard keyless entry system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions. Refer to manual for specifics.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) with iridium-tipped spark plugs (Duratec 30).
Transmission Fluid Change:
CVT: Consult manual; typically fluid flush/filter change at 60,000-100,000 miles. Automatic (AWD): Every 50,000-70,000 miles.
Fluid Specifications
Engine Oil Type:
SAE 5W-20, meeting Ford specification WSS-M2C153-H (check manual for exact requirement).
Engine Oil Capacity:
5.5 US quarts (5.2 L) with filter change.
Coolant Type:
Ford Premium Engine Coolant (Green), meeting Ford specification WSS-M97B44-D.
Coolant Capacity:
10.4 US quarts (9.8 L).
Brake Fluid Type:
DOT 3.
Power Steering Fluid Type:
Mercon V Automatic Transmission Fluid, meeting Ford specification WSS-M2C202-B4.
Cvt Fluid Type:
Motorcraft MERCON® LV Automatic Transmission Fluid (or equivalent)
Known Issues
Cvt Reliability:
Some CVT models experienced premature failure or drivability issues, often related to fluid maintenance or internal component wear.
Engine Mounts:
Premature wear or failure of engine mounts can lead to excessive vibration and noise.
Suspension Components:
Wear in suspension components such as control arm bushings, tie rod ends, and struts can lead to premature tire wear and handling issues.
Power Window Motors:
Failure of power window motors and regulators has been reported.
📚 Vehicle History
Brand Heritage
Ford Heritage Note:
Ford has a long history of producing large, comfortable sedans, often aimed at family transport and American tastes.
Model Evolution
Introduction Year:
2005 (for the 2005 model year)
Platform Origin:
Based on the Ford CD3 platform, shared with Volvo S80 and Mazda 6.
Styling And Design:
Designed to evoke a sense of luxury and solidity, with a distinctive upright grille and substantial presence.
Discontinuation And Replacement:
Discontinued after 2007, replaced by the Ford Taurus (reintroduction of the Taurus nameplate).
Production
Assembly Location:
Oakville Assembly Plant, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently received high safety ratings from NHTSA and IIHS, achieving 'Top Safety Pick' designations in some years.
Segment Positioning Awards:
Often praised for its spaciousness and comfortable ride, positioning it as a strong contender in the full-size sedan segment.
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