🏷️ Basic Information Identification Make: Gilera Model: Nexus 500 Model Variant: MK1 Model Years Covered: 2005, 2006, 2007 Vehicle Type: Maxi-scooter 👋 Introduction Market Position Target Audience: Do-it-yourself-ers and experienced mechanics seeking professional repair information. Key Features Manual Content: Detailed illustrations, step-by-step instructions, comprehensive coverage of all major vehicle systems. Value Proposition Cost Effectiveness: Inexpensive way to keep the vehicle working properly and reduce reliance on dealership service costs. Preview Option Preview Availability: Available via a preview button for select pages. 📋 Manual Details Coverage Manual Type: Service Repair Workshop Manual Pages Total Pages: 406 Format File Format: PDF Compatibility Operating Systems: All versions of Windows & Mac Printability Print Restrictions: Printable without any restriction Language Language: English 📖 Manual Coverage Systems Covered General Information: Characteristics, Tooling, Pre-Delivery Checks, Time Adjustments Maintenance: Scheduled Maintenance, Fluid Checks and Replacements, Filter Replacements, Tire Maintenance Engine: Engine Removal from Vehicle, Engine Specifications, Engine Overhaul Procedures, Cylinder Head, Piston, Crankshaft, Valves Fuel System: Fuel Injection System (EFI), Fuel Pump, Injectors, Throttle Body, Fuel Lines Cooling System: Radiator, Coolant Pump, Thermostat, Hoses, Fan Electrical System: Wiring Diagrams, Battery, Starter Motor, Alternator/Generator, Ignition System, Lighting, Instrumentation, Sensors Braking System: Front Brake Calipers, Rear Brake Caliper, Brake Discs, Brake Lines, Master Cylinders, Bleeding Procedures, ABS (if applicable) Suspension: Front Fork Assembly (Telescopic), Rear Shock Absorber(s), Swingarm, Bushings, Bearings Chassis: Frame, Bodywork Panels, Seat, Handlebars, Footpegs, Luggage Rack (if applicable) Procedures Included Diagnostic Procedures: Troubleshooting guide for common issues, fault code interpretation (if applicable) Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly Assembly Disassembly: Complete disassembly of the machine Technical Depth Depth Of Information: Detailed illustrations, step-by-step instructions, comprehensive coverage for DIY and professional mechanics 📊 Manual Specifications File Quality Image Quality: High-resolution, clear images and diagrams Text Searchability: Likely searchable text within the PDF document Binding Type Binding: Not applicable (PDF Download) Paper Type Paper Type: Not applicable (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Displacement: 460cc (approximate, based on Gilera Nexus 500 specifications) Engine Type: Single-cylinder, 4-stroke, Liquid-cooled Bore X Stroke: Specifics available in manual (typically around 95mm x 83mm for this engine). Valve Train: SOHC, 4 valves per cylinder (typical for this engine) Performance Horsepower: Typically around 34-37 HP, exact figures in manual. Torque: Specific figures available in manual. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Oil Recommended Oil Viscosity: Refer to manual for exact specification (e.g., SAE 10W-40 or 15W-50 is common). Oil Capacity: Specific oil capacity in manual. 🔧 Transmission Automatic Transmission Transmission Type: Automatic (CVT - Continuously Variable Transmission) Clutch Type: Automatic centrifugal clutch Transmission Fluid Transmission Fluid Type: Refer to manual for specific CVT fluid type and capacity. 📐 Dimensions Exterior Overall Length: Specific dimensions in manual. Overall Width: Specific dimensions in manual. Seat Height: Specific dimensions in manual. Weights Dry Weight: Approximately 190-200 kg, exact figure in manual. Gross Vehicle Weight Rating: Specific GVWR in manual. Tires Front Tire Size: Typically 120/70-14, refer to manual for exact specification. Rear Tire Size: Typically 160/60-15, refer to manual for exact specification. 🛡️ Safety Features Braking System Front Brake Type: Dual disc brakes (typical for Nexus 500) Rear Brake Type: Single disc brake (typical for Nexus 500) ABS Availability: Optional ABS was available, confirm in manual. 💡 Technology Features Infotainment Instrument Cluster: Digital and analog displays for speed, RPM, fuel, temperature, etc. Driver Assistance ABS: Anti-lock Braking System (if equipped). Lighting Headlight Type: Halogen or HID headlights depending on original specification. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals (e.g., every 5,000-7,500 km). Air Filter Replacement: Refer to manual for specific intervals. Spark Plug Replacement: Refer to manual for specific intervals. Fluid Specifications Coolant Type: Refer to manual for specific coolant type (typically ethylene glycol based). Brake Fluid Type: Refer to manual for specific brake fluid type (DOT 4 is common). Known Issues Common Wear Items: Drive belt wear, suspension component wear, brake pad wear, potential electrical connector issues (typical for scooters of this age). 📚 Vehicle History Brand Heritage Manufacturer Origin: Gilera is an Italian manufacturer with a long history in motorcycle production. Model Evolution Nexus Series Introduction: The Gilera Nexus series was introduced as a premium maxi-scooter designed for comfort and performance. Production Manufacturing Location: Likely manufactured in Italy. 🏆 Awards & Recognition Recognitions Industry Standing: The Gilera Nexus 500 was considered a high-performance and well-equipped maxi-scooter in its segment.