2005-2007 Mitsubishi Fuso Truck FE FG FK FM Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Fuso Model: FE, FG, FK, FM Series Year: 2005, 2006, 2007 Codes Series Codes: FE, FG, FK, FM 👋 Introduction Market Position Segment: Commercial Light to Medium Duty Trucks Application: Designed for fleet owners, independent repair shops, and owner-operators requiring in-depth technical knowledge for these Fuso truck models. Competitive Analysis Value Proposition: Provides authoritative and detailed repair information, essential for maintaining the reliability and longevity of Mitsubishi Fuso trucks, often exceeding the scope of basic owner's manuals. Key Features Completeness: The 'most complete' workshop manual, encompassing a vast range of repair and maintenance procedures. Accessibility: Instant download, no shipping costs or wait times, accessible across multiple operating systems. Comprehensiveness Statement: This manual covers everything needed for professional service and repair, from routine checks to major overhauls. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for 2005-2007 Mitsubishi Fuso FE, FG, FK, and FM series trucks. Secondary Coverage: Includes assembly, disassembly, wiring diagrams, and all necessary technical information for maintenance and repair. Target Audience: Mechanics, technicians, fleet managers, and vehicle owners who perform their own maintenance and repairs. Manual Type Type: Workshop Manual / Service Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows, Mac, and Linux Requirements Reader Software: Adobe PDF Reader 📖 Manual Coverage Systems Covered Powertrain: Engine, Lubrication, Fuel and Engine Control, Electronically Controlled Fuel System, Cooling, Intake and Exhaust, Emission Control, Clutch, Manual Transmission, Automatic Transmission, Transfer, Propeller Shaft. Chassis: Front Axle, Rear Axle, Wheel and Tire, Front Suspension, Rear Suspension, Brake, Anti-Lock Brake System (ABS), Parking Brake, Steering, Frame. Body And Electrical: Cab, Door, Exterior, Interior, Electrical, Air-Conditioner, Heater. General Information: General information, vehicle identification, specifications, and safety precautions. Maintenance Schedule: Detailed maintenance schedules based on mileage or time intervals. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections. Repair And Overhaul: Engine overhaul, transmission repair, brake system servicing, suspension and steering component replacement, electrical system diagnostics and repair. Diagnostics: Troubleshooting procedures, diagnostic fault codes, circuit diagrams, component testing. Assembly Disassembly: Detailed step-by-step procedures for removing, installing, and reassembling major components and systems. Wiring Diagrams: Comprehensive electrical system wiring diagrams for all major circuits, crucial for troubleshooting electrical faults. Troubleshooting Charts: Systematic troubleshooting charts to diagnose problems efficiently. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic information. Component Identification: Detailed diagrams and descriptions for identifying every component within each system. 📊 Manual Specifications File Format Quality: High Quality PDF Printability: All pages are printable Searchability: Likely searchable PDF format for quick information retrieval. Binding Type Binding: Digital Download (No physical binding) Paper Type Paper: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family Common: Mitsubishi Fuso 4M50 (common in this era, though specific variants exist across FE/FG/FK/FM series). Performance Horsepower Range Typical: Varies by specific engine and model, often ranging from 140 HP to 200+ HP for common configurations in this class. Torque Range Typical: Varies by specific engine and model, often ranging from 300 lb-ft to 450+ lb-ft. Fuel System Fuel Type: Diesel Injection System Common: Common Rail Direct Injection (CRDI) for later models in this range, or Electronic Unit Injectors (EUI). Fuel Pump Type: High-pressure fuel pump associated with common rail or unit injector systems. Emission Control Emission Standards Compliance: Likely compliant with EPA 2004/2007 emissions standards for diesel engines, potentially utilizing EGR (Exhaust Gas Recirculation) and DPF (Diesel Particulate Filter) depending on specific model and configuration. Intake And Exhaust Turbocharger System: Many engines in this range are turbocharged, requiring specific maintenance and diagnostic procedures for the turbocharger and associated plumbing. 🔧 Transmission Standard Manual Transmission Options: Manual transmissions are common, often 5 or 6-speed units. Optional Automatic Transmission Options: Automatic transmission options may be available on certain models or configurations. Features Transfer Case: 4x4 capability available on FG series, requiring specific transfer case procedures. 📐 Dimensions Exterior Chassis Configurations: Available in various wheelbase lengths and cab styles (e.g., standard cab, crew cab) depending on FE, FG, FK, FM series designation and specific application. Weights Gvwr Range Typical: Gross Vehicle Weight Rating (GVWR) varies significantly by model, typically ranging from approximately 14,500 lbs to over 26,000 lbs for medium-duty FK/FM models. 🛡️ Safety Features Active Features ABS: Anti-Lock Brake System (ABS) is typically standard or optional on these models. Parking Brake System: Details on mechanical parking brake operation and servicing. Passive Features Cab Construction: Reinforced cab construction for driver protection. 💡 Technology Features Infotainment Features Typical: Basic infotainment systems common in commercial vehicles of this era, typically including AM/FM radio, CD player, and auxiliary inputs. Advanced multimedia or navigation systems were less common. Driver Assistance ABS Availability: ABS is a key driver assistance feature covered. Connectivity Diagnostic Ports: OBD-II or proprietary diagnostic ports for...
Designed for fleet owners, independent repair shops, and owner-operators requiring in-depth technical knowledge for these Fuso truck models.
Competitive Analysis
Value Proposition:
Provides authoritative and detailed repair information, essential for maintaining the reliability and longevity of Mitsubishi Fuso trucks, often exceeding the scope of basic owner's manuals.
Key Features
Completeness:
The 'most complete' workshop manual, encompassing a vast range of repair and maintenance procedures.
Accessibility:
Instant download, no shipping costs or wait times, accessible across multiple operating systems.
Comprehensiveness Statement:
This manual covers everything needed for professional service and repair, from routine checks to major overhauls.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for 2005-2007 Mitsubishi Fuso FE, FG, FK, and FM series trucks.
Secondary Coverage:
Includes assembly, disassembly, wiring diagrams, and all necessary technical information for maintenance and repair.
Target Audience:
Mechanics, technicians, fleet managers, and vehicle owners who perform their own maintenance and repairs.
Detailed step-by-step procedures for removing, installing, and reassembling major components and systems.
Wiring Diagrams:
Comprehensive electrical system wiring diagrams for all major circuits, crucial for troubleshooting electrical faults.
Troubleshooting Charts:
Systematic troubleshooting charts to diagnose problems efficiently.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic information.
Component Identification:
Detailed diagrams and descriptions for identifying every component within each system.
📊 Manual Specifications
File Format
Quality:
High Quality PDF
Printability:
All pages are printable
Searchability:
Likely searchable PDF format for quick information retrieval.
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family Common:
Mitsubishi Fuso 4M50 (common in this era, though specific variants exist across FE/FG/FK/FM series).
Performance
Horsepower Range Typical:
Varies by specific engine and model, often ranging from 140 HP to 200+ HP for common configurations in this class.
Torque Range Typical:
Varies by specific engine and model, often ranging from 300 lb-ft to 450+ lb-ft.
Fuel System
Fuel Type:
Diesel
Injection System Common:
Common Rail Direct Injection (CRDI) for later models in this range, or Electronic Unit Injectors (EUI).
Fuel Pump Type:
High-pressure fuel pump associated with common rail or unit injector systems.
Emission Control
Emission Standards Compliance:
Likely compliant with EPA 2004/2007 emissions standards for diesel engines, potentially utilizing EGR (Exhaust Gas Recirculation) and DPF (Diesel Particulate Filter) depending on specific model and configuration.
Intake And Exhaust
Turbocharger System:
Many engines in this range are turbocharged, requiring specific maintenance and diagnostic procedures for the turbocharger and associated plumbing.
🔧 Transmission
Standard
Manual Transmission Options:
Manual transmissions are common, often 5 or 6-speed units.
Optional
Automatic Transmission Options:
Automatic transmission options may be available on certain models or configurations.
Features
Transfer Case:
4x4 capability available on FG series, requiring specific transfer case procedures.
📐 Dimensions
Exterior
Chassis Configurations:
Available in various wheelbase lengths and cab styles (e.g., standard cab, crew cab) depending on FE, FG, FK, FM series designation and specific application.
Weights
Gvwr Range Typical:
Gross Vehicle Weight Rating (GVWR) varies significantly by model, typically ranging from approximately 14,500 lbs to over 26,000 lbs for medium-duty FK/FM models.
🛡️ Safety Features
Active Features
ABS:
Anti-Lock Brake System (ABS) is typically standard or optional on these models.
Parking Brake System:
Details on mechanical parking brake operation and servicing.
Passive Features
Cab Construction:
Reinforced cab construction for driver protection.
💡 Technology Features
Infotainment
Features Typical:
Basic infotainment systems common in commercial vehicles of this era, typically including AM/FM radio, CD player, and auxiliary inputs. Advanced multimedia or navigation systems were less common.
Driver Assistance
ABS Availability:
ABS is a key driver assistance feature covered.
Connectivity
Diagnostic Ports:
OBD-II or proprietary diagnostic ports for engine and system diagnostics, covered extensively in the electrical and engine control sections.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Typically every 5,000 - 10,000 miles or as specified in the manual, depending on operating conditions and oil type.
Coolant Flush Interval Typical:
Generally every 2-3 years or 30,000 - 50,000 miles, utilizing the specified coolant type.
Fluid Specifications
Engine Oil Specification Common:
API CJ-4 or equivalent, viscosity grade typically 15W-40 (refer to manual for exact specs based on climate and engine variant).
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90, depending on transmission model.
Transmission Fluid Automatic:
ATF Type (e.g., Dexron III or equivalent), specific type crucial for longevity.
Coolant Specification:
Heavy-duty diesel engine coolant (HDDE) or equivalent, typically a long-life organic acid technology (OAT) coolant.
Brake Fluid Specification:
DOT 3 or DOT 4, depending on system requirements.
Coolant Capacity Typical:
Varies by engine and cooling system size, typically between 5-10 gallons (approx. 19-38 liters).
Known Issues
Common Wear Items:
Fuel injectors, EGR systems, clutch components, suspension bushings, and brake wear are common service items on trucks of this age and class.
Diagnostic Challenges:
Specific electronic control unit (ECU) diagnostics, exhaust aftertreatment system issues (if equipped), and intercooler leaks can be common challenges requiring expert knowledge and tools detailed in the manual.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi Fuso is a long-standing global manufacturer of commercial vehicles with a reputation for durable and reliable trucks.
Model Evolution
Generations Impact:
The 2005-2007 models represent a significant period for Fuso in North America, introducing or refining technologies to meet evolving emissions and safety standards.
Production
Manufacturing Location:
Mitsubishi Fuso trucks are manufactured globally, with key assembly plants serving North American markets.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Mitsubishi Fuso trucks are generally recognized for their operational efficiency, durability, and cost-effectiveness in the commercial vehicle sector.
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