Aprilia RSV 1000 R 2005-2008 Factory Workshop Repair Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RSV 1000 R
Model Generation:
RP
Applicable Years:
2005, 2006, 2007, 2008
Engine Variant:
V-Twin (Rotax 1000cc)
Trim Levels:
Standard RSV 1000 R
👋 Introduction
Market Position
Segment:
High-performance sportbike, flagship model for Aprilia during its era.
Target Audience:
Performance motorcycle enthusiasts, track day participants, dedicated owners requiring in-depth service information.
Competitive Analysis
Key Competitors:
Ducati 999, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR1000RR, Kawasaki ZX-10R
Key Features
Vibration Damping:
The V-twin engine characteristics often necessitate specific service procedures related to vibration and engine mounting.
Performance Orientation:
Manual emphasizes procedures crucial for maintaining peak performance, including fuel mapping, ignition timing, and component wear checks.
📋 Manual Details
Coverage Areas
Primary Focus:
Factory Workshop Repair and Service
Geographic Coverage:
Global
Page Count
Total Pages:
226
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Digital Format:
PDF
Software Compatibility:
Windows/Mac
📖 Manual Coverage
Systems Covered
Powertrain:
Engine disassembly, assembly, inspection, repair; Fuel system (injection, carbs if applicable to variant); Cooling system; Lubrication system
Chassis:
Frame inspection and repair; Suspension (front forks, rear shock); Steering; Wheels and tires; Brakes (front and rear systems)
Electrical System:
Wiring diagrams; Ignition system; Lighting; Instrumentation; Battery; Starter motor; Charging system; ECU diagnostics
Bodywork And Trim:
Fairing removal and installation; Seat; Fuel tank; Body panel components
Procedures Included
Maintenance:
Routine maintenance schedules; Fluid changes (oil, coolant, brake fluid); Filter replacements; Chain maintenance; Spark plug service
Troubleshooting:
Diagnostic flowcharts; Common problem identification and resolution
Repair And Rebuild:
Step-by-step disassembly and reassembly of major components; Component inspection and measurement specifications
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and experienced enthusiasts.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, text-searchable (assumed based on common industry practice for factory manuals).
Printability:
Printable pages for physical reference.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 60-degree V-twin
Displacement:
997.6 cc
Bore X Stroke:
97 mm x 67.5 mm
Valvetrain:
DOHC, 4 valves per cylinder, chain driven
Fueling:
Electronic Fuel Injection (EFI) - likely specific throttle body sizes and injector part numbers will be detailed.
Performance
Horsepower:
Approx. 140-145 hp @ 9,750 rpm (factory claimed, actual may vary)
Torque:
Approx. 100-102 Nm @ 7,250 rpm (factory claimed, actual may vary)
Fuel System
Throttle Body Size:
Specific diameter detailed in manual (e.g., 54mm)
Injector Type:
Manufacturer-specific part numbers and flow rates.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Hydraulically operated, wet multi-plate clutch
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Wheelbase:
Approx. 1415 mm (55.7 in)
Weights
Dry Weight:
Approx. 185 kg (408 lbs)
🛡️ Safety Features
Ratings
Safety Features:
While no formal crash ratings like cars, the manual will detail braking system specifications, suspension adjustments for stability, and tire recommendations for optimal grip.
💡 Technology Features
Infotainment
Instrumentation:
Digital display for speed, RPM, fuel level, trip meters, clock. Potential for diagnostic codes displayed. Manual will detail dashboard functionality.
Driver Assistance
Electronic Aids:
Generally limited to ECU management for fuel and ignition. No traction control or ABS on base R model of this era. Manual will detail ECU parameters.
Connectivity
Diagnostic Ports:
Manual will identify and explain the function of any onboard diagnostic connectors for fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 6,000 km (3,700 miles) or 12 months, whichever comes first. Exact interval specified in manual.
Valve Clearance Check:
Often at 12,000 km (7,500 miles) or 24,000 km (15,000 miles). Manual will provide precise figure.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ, JASO MA certified, SAE 10W-40 or 15W-50 synthetic motorcycle oil. Manual will specify precise grade and capacity.
Coolant Type:
Ethylene glycol based coolant with anti-corrosion additives, typically a 50/50 mix with distilled water. Manual will confirm specific type and capacity.
Brake Fluid Type:
DOT 4 or DOT 5.1. Manual will specify recommended type and flush intervals.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals are typical wear items on performance motorcycles.
Electrical Gremlins:
Older Italian bikes can sometimes exhibit minor electrical connection issues, which the manual's detailed wiring diagrams will help diagnose.
Engine Vibrations:
V-twin engines can produce distinct vibrations; the manual will cover engine mount checks and torque specifications to mitigate associated issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia, an Italian manufacturer known for its racing heritage and performance motorcycles.
Model Evolution
Predecessor:
RSV Mille (previous generation)
Design Philosophy:
The RSV 1000 R was designed as a more track-focused, performance-oriented iteration compared to the earlier RSV Mille.
Production
Production Period For Model:
Mid-2000s
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
The RSV 1000 R was generally well-received by motorcycle press for its performance, handling, and V-twin character, often praised for its exclusivity and Italian flair.
Diagnostic flowcharts; Common problem identification and resolution
Repair And Rebuild:
Step-by-step disassembly and reassembly of major components; Component inspection and measurement specifications
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and experienced enthusiasts.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, text-searchable (assumed based on common industry practice for factory manuals).
Printability:
Printable pages for physical reference.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 60-degree V-twin
Displacement:
997.6 cc
Bore X Stroke:
97 mm x 67.5 mm
Valvetrain:
DOHC, 4 valves per cylinder, chain driven
Fueling:
Electronic Fuel Injection (EFI) - likely specific throttle body sizes and injector part numbers will be detailed.
Performance
Horsepower:
Approx. 140-145 hp @ 9,750 rpm (factory claimed, actual may vary)
Torque:
Approx. 100-102 Nm @ 7,250 rpm (factory claimed, actual may vary)
Fuel System
Throttle Body Size:
Specific diameter detailed in manual (e.g., 54mm)
Injector Type:
Manufacturer-specific part numbers and flow rates.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Hydraulically operated, wet multi-plate clutch
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Wheelbase:
Approx. 1415 mm (55.7 in)
Weights
Dry Weight:
Approx. 185 kg (408 lbs)
🛡️ Safety Features
Ratings
Safety Features:
While no formal crash ratings like cars, the manual will detail braking system specifications, suspension adjustments for stability, and tire recommendations for optimal grip.
💡 Technology Features
Infotainment
Instrumentation:
Digital display for speed, RPM, fuel level, trip meters, clock. Potential for diagnostic codes displayed. Manual will detail dashboard functionality.
Driver Assistance
Electronic Aids:
Generally limited to ECU management for fuel and ignition. No traction control or ABS on base R model of this era. Manual will detail ECU parameters.
Connectivity
Diagnostic Ports:
Manual will identify and explain the function of any onboard diagnostic connectors for fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 6,000 km (3,700 miles) or 12 months, whichever comes first. Exact interval specified in manual.
Valve Clearance Check:
Often at 12,000 km (7,500 miles) or 24,000 km (15,000 miles). Manual will provide precise figure.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ, JASO MA certified, SAE 10W-40 or 15W-50 synthetic motorcycle oil. Manual will specify precise grade and capacity.
Coolant Type:
Ethylene glycol based coolant with anti-corrosion additives, typically a 50/50 mix with distilled water. Manual will confirm specific type and capacity.
Brake Fluid Type:
DOT 4 or DOT 5.1. Manual will specify recommended type and flush intervals.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals are typical wear items on performance motorcycles.
Electrical Gremlins:
Older Italian bikes can sometimes exhibit minor electrical connection issues, which the manual's detailed wiring diagrams will help diagnose.
Engine Vibrations:
V-twin engines can produce distinct vibrations; the manual will cover engine mount checks and torque specifications to mitigate associated issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia, an Italian manufacturer known for its racing heritage and performance motorcycles.
Model Evolution
Predecessor:
RSV Mille (previous generation)
Design Philosophy:
The RSV 1000 R was designed as a more track-focused, performance-oriented iteration compared to the earlier RSV Mille.
Production
Production Period For Model:
Mid-2000s
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
The RSV 1000 R was generally well-received by motorcycle press for its performance, handling, and V-twin character, often praised for its exclusivity and Italian flair.
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