2005-2008 Mitsubishi 380 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: 380 Model Years Covered: 2005, 2006, 2007, 2008 Codes Platform Code: PS Platform (Third Generation Magna/380) 👋 Introduction Market Position Positioning: The Mitsubishi 380 was a large family sedan positioned as a comfortable and reliable Australian-manufactured vehicle, competing with rivals like the Holden Commodore and Ford Falcon. Competitive Analysis Competitors: Holden Commodore (VZ/VE), Ford Falcon (BA/BF), Toyota Aurion/Camry. Key Features Distinguishing Features: Spacious interior, powerful V6 engine, comfortable ride, strong safety features for its era, Australian manufacturing. Manual Value Proposition Value For Owner: Provides detailed, factory-level information enabling owners to perform maintenance and repairs, saving on labor costs and ensuring correct procedures are followed. Manual Usability Target User: Suitable for both novice DIY enthusiasts and experienced professional mechanics due to its comprehensive nature and detailed illustrations. 📋 Manual Details Coverage Areas Main Coverage: Mechanical Systems, Electrical Systems, Body and Chassis, Maintenance, Troubleshooting, Repair Page Count Estimated Page Count: Likely several thousand pages (typical for a comprehensive factory workshop manual) Manual Type Type: Factory Service and Repair Workshop Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: 6G75 V6 SOHC (3.8L), including diagnostics, repair, overhaul, and component specifications Transmission: F4A51/R4A51 (4-speed automatic), including operation, diagnostics, repair, and fluid specifications Brakes: Front ventilated discs, rear solid discs, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and associated hydraulics and electronics Suspension: Front MacPherson struts, rear multi-link independent suspension, including alignment specifications and component replacement Steering: Power assisted rack and pinion, including steering column components and hydraulic system Electrical: Full electrical schematics, wiring diagrams, component location, charging system, starting system, ignition system, lighting, instruments, power accessories Cooling System: Radiator, fan, thermostat, water pump, coolant specifications, and troubleshooting Fuel System: Fuel pump, injectors, fuel filter, fuel pressure regulator, evaporative emission control (EVAP) Exhaust System: Exhaust manifold, catalytic converter, muffler, oxygen sensors HVAC: Heating, Ventilation, and Air Conditioning system, including refrigerant handling and component replacement Body And Chassis: Body panels, doors, glass, interior trim, chassis components, corrosion protection Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement Engine Repair: Timing belt/chain service, head gasket replacement, piston/ring service, crankshaft and camshaft service, complete engine rebuild Transmission Service: Fluid and filter changes, internal component repair, torque converter replacement Brake Service: Pad and rotor replacement, caliper service, brake fluid flush, ABS bleeding procedures Suspension And Steering Repair: Shock absorber/strut replacement, control arm bushing replacement, tie rod end replacement, power steering pump service Electrical Troubleshooting: Diagnosis of common electrical faults using wiring diagrams, component testing Body Repair: Panel repair and replacement, door mechanism adjustment, glass replacement procedures Diagnostic Procedures: OBD-II (On-Board Diagnostics) interpretation, fault code retrieval and clearing, live data analysis Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic routines. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: All pages are printable at high resolution Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Searchability Text Search: Likely searchable PDF for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Code: 6G75 Engine Type: V6, SOHC (Single Overhead Camshaft), 24 Valves Displacement: 3.8 Liters (3828 cc) Performance Horsepower: Approximately 170 kW (228 hp) @ 5250 rpm (varies slightly by model year/spec) Torque: Approximately 343 Nm (253 lb-ft) @ 4000 rpm (varies slightly by model year/spec) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (91 RON or higher recommended) Engine Management ECU Type: Mitsubishi Electronic Control Unit (ECU) with OBD-II diagnostics Engine Components Timing Mechanism: Timing belt (requiring regular replacement) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (INVECS-II with Sport Mode) Optional Manual Transmission: No manual transmission option available for the 380 Features Sport Mode: Yes, allows for more aggressive gear holding and downshifts Fluid Specifications Atf Type: DIAQueen ATF-SP III (or equivalent) - Refer to manual for specific part number and capacity Transmission Control Control System: Electronic Control Unit (ECU) managed 📐 Dimensions Exterior Length: Approximately 4885 mm (192.3 inches) Width: Approximately 1785 mm (70.3 inches) Height: Approximately 1440 mm (56.7 inches) Wheelbase: Approximately 2730 mm (107.5 inches) Weights Kerb Weight: Approximately 1575 kg (3472 lbs) - varies by trim Gross Vehicle Weight Rating: Refer to vehicle placard (typically around 2000 kg) Cargo Boot Capacity: Approximately 500 Liters (17.6 cubic feet) 🛡️ Safety Features Ratings Ancap Rating: 4-star ANCAP rating (for 2007 model, earlier ratings may differ) Active Features ABS: Standard (Anti-lock Braking System) Ebd: Standard (Electronic Brakeforce Distribution) Traction Control: Optional on some trims, standard on higher trims Passive Features Airbags: Driver, front passenger, side curtain airbags standard on most models Seatbelts: Pre-tensioning seatbelts with load limiters Child Seat Anchors: ISOFIX compatible 💡 Technology Features Infotainment...
The Mitsubishi 380 was a large family sedan positioned as a comfortable and reliable Australian-manufactured vehicle, competing with rivals like the Holden Commodore and Ford Falcon.
Competitive Analysis
Competitors:
Holden Commodore (VZ/VE), Ford Falcon (BA/BF), Toyota Aurion/Camry.
Key Features
Distinguishing Features:
Spacious interior, powerful V6 engine, comfortable ride, strong safety features for its era, Australian manufacturing.
Manual Value Proposition
Value For Owner:
Provides detailed, factory-level information enabling owners to perform maintenance and repairs, saving on labor costs and ensuring correct procedures are followed.
Manual Usability
Target User:
Suitable for both novice DIY enthusiasts and experienced professional mechanics due to its comprehensive nature and detailed illustrations.
📋 Manual Details
Coverage Areas
Main Coverage:
Mechanical Systems, Electrical Systems, Body and Chassis, Maintenance, Troubleshooting, Repair
Page Count
Estimated Page Count:
Likely several thousand pages (typical for a comprehensive factory workshop manual)
Manual Type
Type:
Factory Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
6G75 V6 SOHC (3.8L), including diagnostics, repair, overhaul, and component specifications
Transmission:
F4A51/R4A51 (4-speed automatic), including operation, diagnostics, repair, and fluid specifications
Brakes:
Front ventilated discs, rear solid discs, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and associated hydraulics and electronics
Suspension:
Front MacPherson struts, rear multi-link independent suspension, including alignment specifications and component replacement
Steering:
Power assisted rack and pinion, including steering column components and hydraulic system
Electrical:
Full electrical schematics, wiring diagrams, component location, charging system, starting system, ignition system, lighting, instruments, power accessories
Cooling System:
Radiator, fan, thermostat, water pump, coolant specifications, and troubleshooting
Heating, Ventilation, and Air Conditioning system, including refrigerant handling and component replacement
Body And Chassis:
Body panels, doors, glass, interior trim, chassis components, corrosion protection
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement
Engine Repair:
Timing belt/chain service, head gasket replacement, piston/ring service, crankshaft and camshaft service, complete engine rebuild
Transmission Service:
Fluid and filter changes, internal component repair, torque converter replacement
Brake Service:
Pad and rotor replacement, caliper service, brake fluid flush, ABS bleeding procedures
Suspension And Steering Repair:
Shock absorber/strut replacement, control arm bushing replacement, tie rod end replacement, power steering pump service
Electrical Troubleshooting:
Diagnosis of common electrical faults using wiring diagrams, component testing
Body Repair:
Panel repair and replacement, door mechanism adjustment, glass replacement procedures
Diagnostic Procedures:
OBD-II (On-Board Diagnostics) interpretation, fault code retrieval and clearing, live data analysis
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic routines.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
All pages are printable at high resolution
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Searchability
Text Search:
Likely searchable PDF for quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G75
Engine Type:
V6, SOHC (Single Overhead Camshaft), 24 Valves
Displacement:
3.8 Liters (3828 cc)
Performance
Horsepower:
Approximately 170 kW (228 hp) @ 5250 rpm (varies slightly by model year/spec)
Torque:
Approximately 343 Nm (253 lb-ft) @ 4000 rpm (varies slightly by model year/spec)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (91 RON or higher recommended)
Engine Management
ECU Type:
Mitsubishi Electronic Control Unit (ECU) with OBD-II diagnostics
Engine Components
Timing Mechanism:
Timing belt (requiring regular replacement)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (INVECS-II with Sport Mode)
Optional
Manual Transmission:
No manual transmission option available for the 380
Features
Sport Mode:
Yes, allows for more aggressive gear holding and downshifts
Fluid Specifications
Atf Type:
DIAQueen ATF-SP III (or equivalent) - Refer to manual for specific part number and capacity
Transmission Control
Control System:
Electronic Control Unit (ECU) managed
📐 Dimensions
Exterior
Length:
Approximately 4885 mm (192.3 inches)
Width:
Approximately 1785 mm (70.3 inches)
Height:
Approximately 1440 mm (56.7 inches)
Wheelbase:
Approximately 2730 mm (107.5 inches)
Weights
Kerb Weight:
Approximately 1575 kg (3472 lbs) - varies by trim
Gross Vehicle Weight Rating:
Refer to vehicle placard (typically around 2000 kg)
Cargo
Boot Capacity:
Approximately 500 Liters (17.6 cubic feet)
🛡️ Safety Features
Ratings
Ancap Rating:
4-star ANCAP rating (for 2007 model, earlier ratings may differ)
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brakeforce Distribution)
Traction Control:
Optional on some trims, standard on higher trims
Passive Features
Airbags:
Driver, front passenger, side curtain airbags standard on most models
Seatbelts:
Pre-tensioning seatbelts with load limiters
Child Seat Anchors:
ISOFIX compatible
💡 Technology Features
Infotainment
Audio System:
Factory fitted CD player with AM/FM radio, potentially with auxiliary input or premium audio system on higher trims.
Navigation:
Optional satellite navigation system available on higher-spec models.
Driver Assistance
Cruise Control:
Standard on most models.
Parking Sensors:
Optional rear parking sensors available.
Connectivity
Bluetooth:
Not typically integrated from factory, aftermarket solutions available.
Instrumentation
Dashboard Display:
Analogue gauges for speedometer, tachometer, fuel, and temperature, with integrated trip computer and warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 12 months, whichever comes first (or 7,500 km for severe driving conditions)
Timing Belt Replacement:
Every 100,000 km or 7 years, whichever comes first. Critical item to avoid catastrophic engine damage.
Transmission Fluid Change:
Every 40,000 km or 24 months (recommended, though some may go longer)
Fluid Specifications
Engine Oil Spec:
SAE 10W-30 API SG or higher (check manual for exact specification and capacity, typically around 4.5-5.0 liters with filter)
Coolant Spec:
Mitsubishi Long Life Coolant (LLC) or equivalent, mixed 50/50 with distilled water
Brake Fluid Spec:
DOT 3 or DOT 4 (refer to manual for precise specification)
Known Issues
Common Problems:
Timing belt failure (if not replaced on schedule), minor electrical gremlins, potential for front suspension wear (bushings), occasional transmission shifting issues if fluid is neglected.
Filters
Oil Filter Part Number Example:
e.g., Mitsubishi MD365124 or equivalent aftermarket (always verify)
Air Filter Part Number Example:
e.g., Mitsubishi MR951843 or equivalent aftermarket (always verify)
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi Motors, a Japanese manufacturer with a strong history in motor racing and robust vehicle engineering.
Model Evolution
Predecessor:
Mitsubishi Magna (TS Magna)
Development:
The 380 was a significant redevelopment of the previous Magna platform, designed specifically for the Australian market by Mitsubishi Motors Australia.
Production
Manufacturing Location:
Lonsdale, South Australia, Australia
Production Years:
2005-2008
Production End:
Production ceased with the closure of Mitsubishi Motors Australia's manufacturing operations.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 380 are not widely documented, it was recognized for its Australian manufacturing and comfortable ride quality upon release.
Ratings
Consumer Reviews:
Generally received positive reviews for comfort, space, and value, but faced challenges with market perception and sales volume due to the decline of local manufacturing.
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