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Yamaha RAPTOR 700 YFM700 ATV Complete Workshop Repair Manual 2005-2008

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🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Code: YFM700 Vehicle Type: All-Terrain Vehicle (ATV) Generation Generation Designation: First Generation (2005-2008) Codes Chassis Code: YFM700 👋 Introduction Market Position Positioning: The Yamaha Raptor 700 is positioned as a high-performance sport ATV, designed for aggressive trail riding, recreational off-roading, and a step up from entry-level models. Competitive Analysis Competitors: Competes with other high-performance sport ATVs such as the Suzuki LT-R450, Honda TRX450R, and Polaris Outlaw 525. Key Features Features: Liquid-cooled 686cc DOHC four-valve engine, electronic fuel injection (EFI), five-speed transmission with reverse, electric start, adjustable suspension, powerful braking system, lightweight chassis. Manual Value Proposition Savings Potential: Enables owners to perform routine maintenance and repairs themselves, significantly reducing labor costs at dealerships. 📋 Manual Details Coverage Areas Years Covered: 2005, 2006, 2007, 2008 Page Count Estimated Pages: 800+ Manual Type Type: Complete Workshop Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, component testing, tuning, cooling system, lubrication system, ignition system, fuel injection system (EFI) Transmission: Clutch assembly, gearbox, drive shafts, final drive, lubrication, troubleshooting Chassis And Suspension: Frame, front and rear suspension geometry, shock absorbers, control arms, steering system, wheel bearings, hub assemblies Brakes: Hydraulic brake system, front and rear calipers, brake pads, brake lines, master cylinders, bleeding procedures Electrical System: Wiring diagrams, lighting, starter system, charging system, battery, ignition, diagnostic codes, switchgear Bodywork And Plastics: Body panel removal and installation, seat, fenders, handlebars, controls Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, valve adjustments, chain adjustment, pre-ride inspections Troubleshooting: Diagnostic charts, common problems and solutions, error code interpretation Repair: Step-by-step instructions for component disassembly, repair, and reassembly Special Tools: Identification and usage of specialized tools required for specific procedures Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, clear diagrams and text, printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, four-valve, liquid-cooled single-cylinder Displacement: 686 cc (41.8 cu. in.) Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Performance Horsepower Estimate: Approx. 45-50 HP (subject to tuning and regulations) Torque Estimate: Approx. 43-47 lb-ft (subject to tuning and regulations) Fuel System Fuel Delivery: Yamaha Fuel Injection (YFI) with 44mm throttle body Fuel Type: Unleaded gasoline (minimum 87 octane) Ignition Ignition System: Digital TCI with triple stage ignition timing Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher Engine Codes Engine Serial Number Location: Typically stamped on the crankcase or cylinder block. 🔧 Transmission Standard Transmission Type: Constant-mesh wet multi-plate clutch, 5-speed forward with reverse Optional Gear Ratios: Detailed gear ratios are available within the manual. Features Drive System: O-ring sealed chain, drive type: 2WD Transmission Oil Transmission Fluid Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher Final Drive Final Drive Type: Shaft drive (depending on specific configuration, but common for Raptor is chain drive to rear axle). 📐 Dimensions Exterior Length: Approx. 70.5 in (1790 mm) Width: Approx. 45.2 in (1150 mm) Height: Approx. 43.7 in (1110 mm) Wheelbase: Approx. 50.4 in (1280 mm) Weights Dry Weight: Approx. 390 lbs (177 kg) Ground Clearance: Approx. 11.2 in (285 mm) Cargo Rack Capacity Front: Not typically rated for significant cargo, but often includes a small front rack. Rack Capacity Rear: Not typically rated for significant cargo, but often includes a small rear rack. 🛡️ Safety Features Ratings Atv Classification: Sport ATV. Riders should always wear appropriate safety gear, including a helmet, eye protection, gloves, and boots. Active Features Braking System: Hydraulic disc brakes front and rear for strong stopping power. Throttle Limiter: While not standard in 2005-2008 models, some aftermarket or dealer-installed restrictors might be available for novice riders. Passive Features Rollover Protection: No built-in rollover protection. Operator responsibility is critical. Lighting: Dual 30W halogen headlights and a 15W incandescent taillight/brake light. 💡 Technology Features Infotainment Infotainment System: N/A - Designed for off-road performance, lacks traditional infotainment systems. Features include digital instrumentation. Driver Assistance Driver Assistance Features: N/A - Focus is on rider control and mechanical systems, not electronic driver aids. Connectivity Connectivity Options: N/A Instrumentation Dashboard Display: Multi-function LCD display including speedometer, odometer, trip meter, clock, coolant temperature warning, oil warning, neutral indicator, reverse indicator, and neutral indicator light. 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km or 6 months, whichever comes first. Oil Filter Replacement: At every engine oil change (part number 5GH-13440-00-00 or similar). Air Filter Cleaning: Every 500 km or 3 months; clean with specialized cleaner and re-oil. Spark Plug Replacement: Recommended every 6000 km (part number CR9E or similar). Valve Adjustment: Every 6000...
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Yamaha RAPTOR 700 YFM700 ATV Complete Workshop Repair Manual 2005-2008
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700
Model Code:
YFM700
Vehicle Type:
All-Terrain Vehicle (ATV)
Generation
Generation Designation:
First Generation (2005-2008)
Codes
Chassis Code:
YFM700
👋 Introduction
Market Position
Positioning:
The Yamaha Raptor 700 is positioned as a high-performance sport ATV, designed for aggressive trail riding, recreational off-roading, and a step up from entry-level models.
Competitive Analysis
Competitors:
Competes with other high-performance sport ATVs such as the Suzuki LT-R450, Honda TRX450R, and Polaris Outlaw 525.
Key Features
Features:
Liquid-cooled 686cc DOHC four-valve engine, electronic fuel injection (EFI), five-speed transmission with reverse, electric start, adjustable suspension, powerful braking system, lightweight chassis.
Manual Value Proposition
Savings Potential:
Enables owners to perform routine maintenance and repairs themselves, significantly reducing labor costs at dealerships.
📋 Manual Details
Coverage Areas
Years Covered:
2005, 2006, 2007, 2008
Page Count
Estimated Pages:
800+
Manual Type
Type:
Complete Workshop Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, component testing, tuning, cooling system, lubrication system, ignition system, fuel injection system (EFI)
Transmission:
Clutch assembly, gearbox, drive shafts, final drive, lubrication, troubleshooting
Chassis And Suspension:
Frame, front and rear suspension geometry, shock absorbers, control arms, steering system, wheel bearings, hub assemblies
Brakes:
Hydraulic brake system, front and rear calipers, brake pads, brake lines, master cylinders, bleeding procedures
Electrical System:
Wiring diagrams, lighting, starter system, charging system, battery, ignition, diagnostic codes, switchgear
Bodywork And Plastics:
Body panel removal and installation, seat, fenders, handlebars, controls
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, valve adjustments, chain adjustment, pre-ride inspections
Troubleshooting:
Diagnostic charts, common problems and solutions, error code interpretation
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Special Tools:
Identification and usage of specialized tools required for specific procedures
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, clear diagrams and text, printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, four-valve, liquid-cooled single-cylinder
Displacement:
686 cc (41.8 cu. in.)
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimate:
Approx. 45-50 HP (subject to tuning and regulations)
Torque Estimate:
Approx. 43-47 lb-ft (subject to tuning and regulations)
Fuel System
Fuel Delivery:
Yamaha Fuel Injection (YFI) with 44mm throttle body
Fuel Type:
Unleaded gasoline (minimum 87 octane)
Ignition
Ignition System:
Digital TCI with triple stage ignition timing
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Engine Codes
Engine Serial Number Location:
Typically stamped on the crankcase or cylinder block.
🔧 Transmission
Standard
Transmission Type:
Constant-mesh wet multi-plate clutch, 5-speed forward with reverse
Optional
Gear Ratios:
Detailed gear ratios are available within the manual.
Features
Drive System:
O-ring sealed chain, drive type: 2WD
Transmission Oil
Transmission Fluid Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Final Drive
Final Drive Type:
Shaft drive (depending on specific configuration, but common for Raptor is chain drive to rear axle).
📐 Dimensions
Exterior
Length:
Approx. 70.5 in (1790 mm)
Width:
Approx. 45.2 in (1150 mm)
Height:
Approx. 43.7 in (1110 mm)
Wheelbase:
Approx. 50.4 in (1280 mm)
Weights
Dry Weight:
Approx. 390 lbs (177 kg)
Ground Clearance:
Approx. 11.2 in (285 mm)
Cargo
Rack Capacity Front:
Not typically rated for significant cargo, but often includes a small front rack.
Rack Capacity Rear:
Not typically rated for significant cargo, but often includes a small rear rack.
🛡️ Safety Features
Ratings
Atv Classification:
Sport ATV. Riders should always wear appropriate safety gear, including a helmet, eye protection, gloves, and boots.
Active Features
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
Throttle Limiter:
While not standard in 2005-2008 models, some aftermarket or dealer-installed restrictors might be available for novice riders.
Passive Features
Rollover Protection:
No built-in rollover protection. Operator responsibility is critical.
Lighting:
Dual 30W halogen headlights and a 15W incandescent taillight/brake light.
💡 Technology Features
Infotainment
Infotainment System:
N/A - Designed for off-road performance, lacks traditional infotainment systems. Features include digital instrumentation.
Driver Assistance
Driver Assistance Features:
N/A - Focus is on rider control and mechanical systems, not electronic driver aids.
Connectivity
Connectivity Options:
N/A
Instrumentation
Dashboard Display:
Multi-function LCD display including speedometer, odometer, trip meter, clock, coolant temperature warning, oil warning, neutral indicator, reverse indicator, and neutral indicator light.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first.
Oil Filter Replacement:
At every engine oil change (part number 5GH-13440-00-00 or similar).
Air Filter Cleaning:
Every 500 km or 3 months; clean with specialized cleaner and re-oil.
Spark Plug Replacement:
Recommended every 6000 km (part number CR9E or similar).
Valve Adjustment:
Every 6000 km or 1 year.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher.
Coolant:
Mixture of 50% genuine Yamaha Super Coolant and 50% distilled water.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Camchain Tensioner:
Some early models may experience wear or failure of the automatic cam chain tensioner, potentially leading to noise or damage. Manual replacement with an aftermarket manual tensioner is a common upgrade.
Efi Calibration:
While generally reliable, EFI systems can sometimes require recalibration for optimal performance, especially after modifications or significant altitude changes. This manual details diagnostic procedures.
Suspension Wear:
As with any performance ATV, regular inspection and maintenance of suspension components (bushings, bearings, seals) are crucial for optimal handling and longevity.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha has a long and storied history in powersports, known for innovation and performance in motorcycles, ATVs, and watercraft.
Model Evolution
Predecessor:
The Raptor 700 is the successor to the highly successful Yamaha YFZ450, incorporating a larger engine and other refinements for broader appeal and increased torque.
Design Philosophy:
Designed to offer a blend of the YFZ450's agility with the torque and versatility of a larger displacement engine, making it suitable for a wider range of riding conditions.
Production
Manufacturing Location:
Primarily manufactured in Japan and the United States.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Raptor line has consistently been recognized for its performance, handling, and reliability in the sport ATV segment. Specific awards for the 2005-2008 models would depend on contemporary reviews and consumer feedback.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction for performance and durability, though specific component wear can be a factor in older units.
Certifications
Emissions Compliance:
Complies with applicable EPA emission standards for off-road vehicles.
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