Ford FOCUS UK 2005-2009 Service Repair Manual 2006 2007 2008

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🏷️ Basic Information Identification Make: Ford Model: Focus Market: United Kingdom Codes Generation: Mk2 (Second Generation) Years Covered: 2005, 2006, 2007, 2008, 2009 👋 Introduction Market Position Vehicle Segment: Compact family car (C-segment) Ford Focus Reputation: Renowned for its excellent driving dynamics, comfortable ride, and practical design. A benchmark in its class for handling. Competitive Analysis Key Competitors: Volkswagen Golf, Vauxhall Astra, Renault Mégane, Peugeot 307, Mazda 3, Honda Civic. Key Features Driving Dynamics: Independent Rear Suspension (IRS) on many models, communicative steering, well-balanced chassis. Interior Space: Good passenger space for its class, practical boot capacity (hatchback and estate variants). Powertrain Options: Wide range of petrol and diesel engines, offering a balance of performance and efficiency. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital (likely PDF) Page Count: Estimated 3000+ pages (typical for comprehensive workshop manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, piston and connecting rod, crankshaft, main bearings, timing system, lubrication system, cooling system, fuel injection, emission controls. Engine Management: Engine control module (ECM) operation, sensors, actuators, ignition system, diagnostic trouble codes (DTCs), on-board diagnostics (OBD-II). Transmission Manual: Clutch, gearbox assembly, gear selection, differential, shift mechanism, maintenance, repair, overhaul. Transmission Automatic: Automatic transmission assembly, torque converter, valve body, hydraulic controls, electronic controls, maintenance, repair, overhaul (if applicable to engine variants). Suspension: Front suspension (MacPherson struts, control arms), rear suspension (twist beam axle or independent multilink), springs, shock absorbers, anti-roll bars, wheel alignment. Steering: Power steering system (hydraulic or electric), steering column, steering rack, tie rods, wheel bearings, steering angle sensor (if applicable). Brakes: Front and rear disc brakes, brake calipers, pads, rotors, brake lines, master cylinder, brake booster, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), ESC (Electronic Stability Control). Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams, body control module (BCM). Body And Chassis: Body construction, panels, doors, windows, locks, exterior trim, interior trim, bumpers, underbody coatings, corrosion protection. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, climate control, evaporator, condenser, compressor, blower motor, refrigerant, controls. Comfort And Convenience: Power windows, power mirrors, central locking, keyless entry, seats, airbags, seatbelts, sunroof operation. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant checks and changes, brake fluid replacement, power steering fluid checks, tire rotation and pressure checks. Diagnostic Procedures: Troubleshooting common faults, symptom-based diagnostics, using diagnostic scan tools, interpreting DTCs, electrical system testing, component testing. Repair Procedures: Detailed step-by-step instructions for component removal, installation, adjustment, and repair for all major systems. Overhaul Procedures: Complete engine and transmission rebuild procedures, including disassembly, inspection, part replacement, and reassembly. Technical Specifications: Torque specifications for all fasteners, fluid capacities, electrical system schematics, alignment specifications, engine data, and performance figures. Wiring Diagrams: Comprehensive wiring diagrams for all electrical systems, including power distribution, lighting, engine management, chassis electronics, and body electronics. Technical Depth Level Of Detail: Comprehensive workshop-level detail, suitable for professional technicians and advanced DIY mechanics. Diagnostic Scope: Covers both basic diagnostic checks and advanced electronic diagnostics with specific procedures for fault finding. Repair Scope: Encompasses routine maintenance, component replacement, minor repairs, and major overhauls of all vehicle systems. 📊 Manual Specifications File Format File Type: Likely PDF (Portable Document Format) Searchability: Typically searchable text for efficient information retrieval. Printability: Printable pages for on-site workshop use. Resolution: High-resolution images and diagrams for clarity. Print Quality Image Clarity: Sharp, clear images and diagrams. Diagram Legibility: Detailed and easy-to-understand technical drawings and schematics. Binding Type Binding Style: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Codes: Duratec (petrol), Duratorq TDCi (diesel). Common petrol engines include 1.4, 1.6, 1.8, 2.0 litre. Common diesel engines include 1.6 TDCi, 1.8 TDCi, 2.0 TDCi. Performance Example 1.6 Petrol Hp: Approximately 100-115 PS (depending on variant) Example 2.0 Tdci Hp: Approximately 115-136 PS (depending on variant) Example St Engine: 2.5L Duratec ST (225 PS) - for Focus ST variant Fuel System Petrol Injection: Electronic Port Fuel Injection (PFI) or Gasoline Direct Injection (GDI) on later models. Diesel Injection: Common Rail Direct Injection (CRDI) for TDCi engines. Engine Cooling Coolant Type: Ford Super Plus Premium (Green) or equivalent OAT coolant. Engine Lubrication Oil Viscosity Petrol 1.6: 5W-30, meeting Ford WSS-M2C913-B or C specification. Oil Viscosity Diesel Tdci: 5W-30, meeting Ford WSS-M2C913-B or C specification (low ash for DPF models). 🔧 Transmission Standard Manual Gearbox: IB5 (5-speed manual) for smaller engines, MTX75 (5-speed manual) for larger engines and performance models. Optional Automatic Gearbox: 4-speed automatic (4F27E) for certain petrol engines, PowerShift (dual-clutch) on later models. Features Gear Ratios: Detailed gear ratios provided within the manual for each transmission type. Transmission Fluid Manual: Specific manual transmission fluid (e.g., WSD-M2C200-C) depending on gearbox type....

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Tags: 2005 2006 2007 2008 2009 Car Cars Focus FOCUS UK Ford

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Description

🏷️ Basic Information

Identification

Make:

Model:

Focus

Market:

United Kingdom

Codes

Generation:

Mk2 (Second Generation)

Years Covered:

2005, 2006, 2007, 2008, 2009

👋 Introduction

Market Position

Vehicle Segment:

Compact family car (C-segment)

Ford Focus Reputation:

Renowned for its excellent driving dynamics, comfortable ride, and practical design. A benchmark in its class for handling.

Competitive Analysis

Key Competitors:

Volkswagen Golf, Vauxhall Astra, Renault Mégane, Peugeot 307, Mazda 3, Honda Civic.

Key Features

Driving Dynamics:

Independent Rear Suspension (IRS) on many models, communicative steering, well-balanced chassis.

Interior Space:

Good passenger space for its class, practical boot capacity (hatchback and estate variants).

Powertrain Options:

Wide range of petrol and diesel engines, offering a balance of performance and efficiency.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital (likely PDF)

Page Count:

Estimated 3000+ pages (typical for comprehensive workshop manuals)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, piston and connecting rod, crankshaft, main bearings, timing system, lubrication system, cooling system, fuel injection, emission controls.

Engine Management:

Engine control module (ECM) operation, sensors, actuators, ignition system, diagnostic trouble codes (DTCs), on-board diagnostics (OBD-II).

Transmission Manual:

Clutch, gearbox assembly, gear selection, differential, shift mechanism, maintenance, repair, overhaul.

Transmission Automatic:

Automatic transmission assembly, torque converter, valve body, hydraulic controls, electronic controls, maintenance, repair, overhaul (if applicable to engine variants).

Suspension:

Front suspension (MacPherson struts, control arms), rear suspension (twist beam axle or independent multilink), springs, shock absorbers, anti-roll bars, wheel alignment.

Steering:

Power steering system (hydraulic or electric), steering column, steering rack, tie rods, wheel bearings, steering angle sensor (if applicable).

Brakes:

Front and rear disc brakes, brake calipers, pads, rotors, brake lines, master cylinder, brake booster, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), ESC (Electronic Stability Control).

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams, body control module (BCM).

Body And Chassis:

Body construction, panels, doors, windows, locks, exterior trim, interior trim, bumpers, underbody coatings, corrosion protection.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, climate control, evaporator, condenser, compressor, blower motor, refrigerant, controls.

Comfort And Convenience:

Power windows, power mirrors, central locking, keyless entry, seats, airbags, seatbelts, sunroof operation.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant checks and changes, brake fluid replacement, power steering fluid checks, tire rotation and pressure checks.

Diagnostic Procedures:

Troubleshooting common faults, symptom-based diagnostics, using diagnostic scan tools, interpreting DTCs, electrical system testing, component testing.

Repair Procedures:

Detailed step-by-step instructions for component removal, installation, adjustment, and repair for all major systems.

Overhaul Procedures:

Complete engine and transmission rebuild procedures, including disassembly, inspection, part replacement, and reassembly.

Technical Specifications:

Torque specifications for all fasteners, fluid capacities, electrical system schematics, alignment specifications, engine data, and performance figures.

Wiring Diagrams:

Comprehensive wiring diagrams for all electrical systems, including power distribution, lighting, engine management, chassis electronics, and body electronics.

Technical Depth

Level Of Detail:

Comprehensive workshop-level detail, suitable for professional technicians and advanced DIY mechanics.

Diagnostic Scope:

Covers both basic diagnostic checks and advanced electronic diagnostics with specific procedures for fault finding.

Repair Scope:

Encompasses routine maintenance, component replacement, minor repairs, and major overhauls of all vehicle systems.

📊 Manual Specifications

File Format

File Type:

Likely PDF (Portable Document Format)

Searchability:

Typically searchable text for efficient information retrieval.

Printability:

Printable pages for on-site workshop use.

Resolution:

High-resolution images and diagrams for clarity.

Print Quality

Image Clarity:

Sharp, clear images and diagrams.

Diagram Legibility:

Detailed and easy-to-understand technical drawings and schematics.

Binding Type

Binding Style:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Codes:

Duratec (petrol), Duratorq TDCi (diesel). Common petrol engines include 1.4, 1.6, 1.8, 2.0 litre. Common diesel engines include 1.6 TDCi, 1.8 TDCi, 2.0 TDCi.

Performance

Example 1.6 Petrol Hp:

Approximately 100-115 PS (depending on variant)

Example 2.0 Tdci Hp:

Approximately 115-136 PS (depending on variant)

Example St Engine:

2.5L Duratec ST (225 PS) - for Focus ST variant

Fuel System

Petrol Injection:

Electronic Port Fuel Injection (PFI) or Gasoline Direct Injection (GDI) on later models.

Diesel Injection:

Common Rail Direct Injection (CRDI) for TDCi engines.

Engine Cooling

Coolant Type:

Ford Super Plus Premium (Green) or equivalent OAT coolant.

Engine Lubrication

Oil Viscosity Petrol 1.6:

5W-30, meeting Ford WSS-M2C913-B or C specification.

Oil Viscosity Diesel Tdci:

5W-30, meeting Ford WSS-M2C913-B or C specification (low ash for DPF models).

🔧 Transmission

Standard

Manual Gearbox:

IB5 (5-speed manual) for smaller engines, MTX75 (5-speed manual) for larger engines and performance models.

Optional

Automatic Gearbox:

4-speed automatic (4F27E) for certain petrol engines, PowerShift (dual-clutch) on later models.

Features

Gear Ratios:

Detailed gear ratios provided within the manual for each transmission type.

Transmission Fluid Manual:

Specific manual transmission fluid (e.g., WSD-M2C200-C) depending on gearbox type.

Transmission Fluid Automatic:

Mercon V or compatible ATF for 4-speed automatic; specific fluid for PowerShift.

📐 Dimensions

Exterior

Body Styles:

3-door Hatchback, 5-door Hatchback, 5-door Estate (Wagon).

Length Hatchback:

Approx. 4337 mm (5-door)

Width Excluding Mirrors:

Approx. 1840 mm

Height Hatchback:

Approx. 1497 mm (5-door)

Cargo

Boot Capacity Hatchback:

Approx. 385 litres (seats up), 1247 litres (seats down).

Boot Capacity Estate:

Approx. 526 litres (seats up), 1525 litres (seats down).

Weights

Curb Weight:

Varies significantly by engine and body style, typically from 1250 kg to 1500 kg.

Towing Capacity:

Refer to vehicle documentation or manual for specific figures.

🛡️ Safety Features

Ratings

Euro Ncap Score:

5 stars (achieved during its generation).

Active Features

Standard across most models.

Esp System:

Often available as an option or standard on higher trims (Electronic Stability Programme).

Traction Control:

Often integrated with ESP.

Passive Features

Airbags:

Front airbags, side airbags, curtain airbags (depending on trim level).

Seatbelts:

Pre-tensioning front seatbelts, ISOFIX child seat mounting points.

💡 Technology Features

Infotainment

Audio System:

Ford 6000CD, Sony CD/Radio systems with CD player, FM/AM tuner, often with steering wheel controls and Aux-in port. Optional Bluetooth hands-free.

Navigation System:

Optional integrated navigation system available on higher trims.

Driver Assistance

Cruise Control:

Optional on many models.

Parking Sensors:

Optional front and rear parking sensors.

Connectivity

Bluetooth:

Optional Bluetooth connectivity for hands-free calling and audio streaming on some models.

Voice Control:

Ford Voice Control system available on some higher-spec models.

🔧 Maintenance

Service Intervals

Oil Change Interval Petrol:

Typically 12,500 miles or 12 months, whichever comes first. Refer to manual for specific engine recommendations.

Oil Change Interval Diesel:

Typically 12,500 miles or 12 months, whichever comes first. Critical to use low-ash oil for DPF models. Refer to manual.

Air Filter Replacement:

Recommended every 37,500 miles or 24 months, inspect annually.

Fuel Filter Replacement Petrol:

Generally considered a 'lifetime' filter, but replacement recommended if issues arise or at higher mileage.

Fuel Filter Replacement Diesel:

Recommended every 37,500 miles or 24 months, critical for preventing injector damage.

Cabin Filter Replacement:

Recommended every 12,500 miles or 12 months.

Spark Plug Replacement Petrol:

Depending on plug type: 37,500 miles for standard, 60,000 miles for long-life (e.g., iridium).

Brake Fluid Replacement:

Recommended every 2 years or 30,000 miles.

Fluid Specifications

Coolant Capacity:

Approx. 7-8 litres for 1.6/1.8/2.0 engines. Exact capacity specified in manual.

Power Steering Fluid:

Ford specified power steering fluid (e.g., WSS-M2C204-A2).

Known Issues

Common Diesel Issue Dpf:

Diesel Particulate Filter (DPF) regeneration issues, particularly with short journeys or incorrect maintenance. Manual provides DPF cleaning/regeneration procedures.

Common Petrol Issue Egr Valve:

EGR (Exhaust Gas Recirculation) valve sticking or blockage on some petrol engines, leading to rough idling or stalling.

Suspension Component Wear:

Wear in front suspension components (e.g., ball joints, anti-roll bar links) and rear axle bushes due to typical UK road conditions. Manual details replacement and alignment.

Electrical Issues:

Occasional issues with power window motors, central locking actuators, and specific sensor failures. Wiring diagrams are crucial for diagnosis.

📚 Vehicle History

Brand Heritage

Ford History:

Ford Motor Company, an iconic American automobile manufacturer founded by Henry Ford, has a long history of innovation and mass production.

Model Evolution

Focus Introduction:

The Ford Focus was first introduced in 1998 as a replacement for the Ford Escort, designed to offer European buyers a more engaging driving experience and modern technology.

Mk2 Focus Generation:

The Mk2 Focus, launched in 2004, shared its platform (Ford C1 platform) with the Mazda 3 and Volvo S40. It featured a more refined interior, updated styling, and significant improvements in ride and handling.

Production

Manufacturing Locations:

Produced globally, with primary European production for the UK market at Ford's Dagenham and Bridgend engine plants, and assembly at Saarlouis, Germany.

Sales Performance:

The Ford Focus has consistently been one of Europe's best-selling cars throughout its generations, including the Mk2 period.

🏆 Awards & Recognition

Recognitions

European Car Of The Year:

The first generation Focus won European Car of the Year in 1999. While not directly for the Mk2, it established the model's strong reputation.

Auto Express Awards:

The Mk2 Focus received numerous accolades from automotive publications like Auto Express for its handling, practicality, and value.

Ratings

Reliability Index:

Generally rated as a reliable vehicle, although specific engine variants and common issues mentioned above should be considered.

Certifications

Emissions Standards:

Complies with Euro IV emissions standards for most engines during this period.