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2005-2009 KIA SPORTAGE Service Repair Manual

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The Sportage, Second Generation (JE/KM), produced for model years 2005 through 2009, represents a significant step in the evolution of Kia's compact SUV offerings. This generation transitioned to a unibody construction, enhancing ride comfort and handling dynamics compared to its predecessor. Available with either a 2.7L V6 gasoline engine or a 2.0L turbocharged diesel engine, and offered in front-wheel drive or all-wheel drive configurations, the Sportage provided versatile options for various driving needs. Its design aimed to balance practicality with a stylish appearance, positioning it as a competitive choice within the compact SUV market against rivals like the Honda CR-V and Toyota RAV4. This comprehensive service repair workshop manual provides factory-level detail for the Sportage, Second Generation (JE/KM). It covers all models and engines, offering in-depth information on engine mechanical and electrical systems, emission control, fuel systems, drivetrain components, suspension, steering, brakes, and body systems, including interior and exterior elements, as well as HVAC and body electricals. The manual includes detailed repair procedures, diagnostic guidance, and essential maintenance schedules, supported by exploded views and diagrams. This resource is designed to empower DIY mechanics, enthusiast owners, and professional repair shops to accurately maintain, diagnose, and repair their vehicles, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: KIA Model: Sportage Years Covered: 2005, 2006, 2007, 2008, 2009 Generation: Second Generation (JE/KM) Codes Chassis Codes: JE, KM 👋 Introduction Market Position Vehicle Segment: Compact SUV Target Audience: DIY mechanics, enthusiast owners, professional repair shops Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail Key Features Manual Value Proposition: Enables owners to perform maintenance, diagnostics, and repairs, saving money on labor costs. Manual Accuracy: Represents factory-level service information for accuracy and completeness. 📋 Manual Details Coverage Areas Primary Coverage: Factory service and repair procedures All Models Included: Yes All Engines Included: Yes Page Count Estimated Page Count: Varies by specific OEM manual; typically 2000+ pages for comprehensive coverage Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Extraction Requirement: WinZip (or similar archive utility) Features Download Type: Instant Download Printability: All pages are printable 📖 Manual Coverage Systems Covered Major Systems: Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch, Transaxle (Manual & Automatic), Transfer System, Driveshaft & Axle, Suspension, Steering, Restraint System, Brakes, Body (Interior & Exterior), Body Electrical, HVAC Procedures Included Repair Procedures: All repair procedures covered, step-by-step instructions Diagnostic Procedures: Diagnostic procedures included Maintenance Procedures: Maintenance and service procedures Technical Depth Depth Of Information: Factory level detail, equivalent to dealer/mechanic manuals Visual Aids: Highly detailed exploded pictures and diagrams 📊 Manual Specifications File Format Digital Format: PDF Print Quality Print Quality: High-resolution for clear viewing and printing Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Type: Gasoline Engine 1 Displacement: 2.7L (2656 cc) Engine 1 Configuration: V6 (likely G6CU variant) Engine 1 Fuel Delivery: Electronic Fuel Injection (MPI) Engine 1 Aspirated: Naturally Aspirated Secondary Engine Engine 2 Type: Diesel Engine 2 Displacement: 2.0L (1991 cc) Engine 2 Configuration: Inline 4-Cylinder Engine 2 Fuel Delivery: Common Rail Direct Injection (CRDI) Engine 2 Aspirated: Turbocharged (likely Variable Geometry Turbocharger - VGT) Performance 2.7L V6 Horsepower Est: Approximately 170-175 hp 2.7L V6 Torque Est: Approximately 175-180 lb-ft 2.0L Diesel Horsepower Est: Approximately 110-115 hp 2.0L Diesel Torque Est: Approximately 190-200 lb-ft 🔧 Transmission Standard Standard Transmission Type: Manual (5-speed for 2.0L Diesel, potentially 6-speed for later models/engines) Optional Optional Transmission Type: Automatic (4-speed for 2.7L V6, potentially 5-speed for later models/engines) Features Drive Type: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) 📐 Dimensions Exterior Length Est: Approximately 176.5 inches Width Est: Approximately 71.3 inches Height Est: Approximately 65.5 inches Wheelbase Est: Approximately 103.1 inches Weights Curb Weight Est: Approximately 3,500 - 3,900 lbs (depending on engine and drivetrain) 🛡️ Safety Features Ratings NHTSA Front Impact Driver Est: 5 Stars (for 2007 model year) NHTSA Front Impact Passenger Est: 5 Stars (for 2007 model year) IIHS Side Impact Rating Est: Good (for 2007 model year) Passive Features Standard Safety Features: Front airbags, front side-impact airbags, anti-lock braking system (ABS), electronic brakeforce distribution (EBD), brake assist (BA) Optional Safety Features: Traction Control System (TCS), Electronic Stability Control (ESC) - availability varies by trim and year 💡 Technology Features Infotainment Infotainment System Features Est: Base models likely had AM/FM radio with CD player, optional premium sound systems, and potentially MP3 capability on later iterations. Driver Assistance Driver Assistance Features: Limited driver assistance technologies compared to modern vehicles. Primarily focused on ABS, EBD, and optional TCS/ESC. Connectivity Connectivity Options: Auxiliary audio input jack on some models; Bluetooth hands-free connectivity was not widely standard in the early part of this generation. 🔧 Maintenance Service...
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2005-2009 KIA SPORTAGE Service Repair Manual2005-2009 KIA SPORTAGE Service Repair Manual2005-2009 KIA SPORTAGE Service Repair Manual
The Sportage, Second Generation (JE/KM), produced for model years 2005 through 2009, represents a significant step in the evolution of Kia's compact SUV offerings. This generation transitioned to a unibody construction, enhancing ride comfort and handling dynamics compared to its predecessor. Available with either a 2.7L V6 gasoline engine or a 2.0L turbocharged diesel engine, and offered in front-wheel drive or all-wheel drive configurations, the Sportage provided versatile options for various driving needs. Its design aimed to balance practicality with a stylish appearance, positioning it as a competitive choice within the compact SUV market against rivals like the Honda CR-V and Toyota RAV4. This comprehensive service repair workshop manual provides factory-level detail for the Sportage, Second Generation (JE/KM). It covers all models and engines, offering in-depth information on engine mechanical and electrical systems, emission control, fuel systems, drivetrain components, suspension, steering, brakes, and body systems, including interior and exterior elements, as well as HVAC and body electricals. The manual includes detailed repair procedures, diagnostic guidance, and essential maintenance schedules, supported by exploded views and diagrams. This resource is designed to empower DIY mechanics, enthusiast owners, and professional repair shops to accurately maintain, diagnose, and repair their vehicles, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
KIA
Model:
Sportage
Years Covered:
2005, 2006, 2007, 2008, 2009
Generation:
Second Generation (JE/KM)
Codes
Chassis Codes:
JE, KM
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV
Target Audience:
DIY mechanics, enthusiast owners, professional repair shops
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail
Key Features
Manual Value Proposition:
Enables owners to perform maintenance, diagnostics, and repairs, saving money on labor costs.
Manual Accuracy:
Represents factory-level service information for accuracy and completeness.
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory service and repair procedures
All Models Included:
Yes
All Engines Included:
Yes
Page Count
Estimated Page Count:
Varies by specific OEM manual; typically 2000+ pages for comprehensive coverage
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Extraction Requirement:
WinZip (or similar archive utility)
Features
Download Type:
Instant Download
Printability:
All pages are printable
📖 Manual Coverage
Systems Covered
Major Systems:
Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch, Transaxle (Manual & Automatic), Transfer System, Driveshaft & Axle, Suspension, Steering, Restraint System, Brakes, Body (Interior & Exterior), Body Electrical, HVAC
Procedures Included
Repair Procedures:
All repair procedures covered, step-by-step instructions
Diagnostic Procedures:
Diagnostic procedures included
Maintenance Procedures:
Maintenance and service procedures
Technical Depth
Depth Of Information:
Factory level detail, equivalent to dealer/mechanic manuals
Visual Aids:
Highly detailed exploded pictures and diagrams
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Print Quality:
High-resolution for clear viewing and printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1 Type:
Gasoline
Engine 1 Displacement:
2.7L (2656 cc)
Engine 1 Configuration:
V6 (likely G6CU variant)
Engine 1 Fuel Delivery:
Electronic Fuel Injection (MPI)
Engine 1 Aspirated:
Naturally Aspirated
Secondary Engine
Engine 2 Type:
Diesel
Engine 2 Displacement:
2.0L (1991 cc)
Engine 2 Configuration:
Inline 4-Cylinder
Engine 2 Fuel Delivery:
Common Rail Direct Injection (CRDI)
Engine 2 Aspirated:
Turbocharged (likely Variable Geometry Turbocharger - VGT)
Performance
2.7L V6 Horsepower Est:
Approximately 170-175 hp
2.7L V6 Torque Est:
Approximately 175-180 lb-ft
2.0L Diesel Horsepower Est:
Approximately 110-115 hp
2.0L Diesel Torque Est:
Approximately 190-200 lb-ft
🔧 Transmission
Standard
Standard Transmission Type:
Manual (5-speed for 2.0L Diesel, potentially 6-speed for later models/engines)
Optional
Optional Transmission Type:
Automatic (4-speed for 2.7L V6, potentially 5-speed for later models/engines)
Features
Drive Type:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)
📐 Dimensions
Exterior
Length Est:
Approximately 176.5 inches
Width Est:
Approximately 71.3 inches
Height Est:
Approximately 65.5 inches
Wheelbase Est:
Approximately 103.1 inches
Weights
Curb Weight Est:
Approximately 3,500 - 3,900 lbs (depending on engine and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver Est:
5 Stars (for 2007 model year)
NHTSA Front Impact Passenger Est:
5 Stars (for 2007 model year)
IIHS Side Impact Rating Est:
Good (for 2007 model year)
Passive Features
Standard Safety Features:
Front airbags, front side-impact airbags, anti-lock braking system (ABS), electronic brakeforce distribution (EBD), brake assist (BA)
Optional Safety Features:
Traction Control System (TCS), Electronic Stability Control (ESC) - availability varies by trim and year
💡 Technology Features
Infotainment
Infotainment System Features Est:
Base models likely had AM/FM radio with CD player, optional premium sound systems, and potentially MP3 capability on later iterations.
Driver Assistance
Driver Assistance Features:
Limited driver assistance technologies compared to modern vehicles. Primarily focused on ABS, EBD, and optional TCS/ESC.
Connectivity
Connectivity Options:
Auxiliary audio input jack on some models; Bluetooth hands-free connectivity was not widely standard in the early part of this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (consult manual for specifics).
Engine Air Filter Replacement Interval:
Approximately 30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement Interval:
Approximately 15,000-30,000 miles or annually.
Spark Plug Replacement Interval:
Gasoline: ~60,000-100,000 miles (depending on plug type), Diesel: Glow plugs inspected as needed.
Fluid Specifications
Engine Oil Type 2.7L V6:
SAE 5W-30 (API SM or higher, ILSAC GF-4 or higher)
Engine Oil Type 2.0L Diesel:
API CJ-4 or ACEA C3 (check manual for exact specification)
Coolant Type:
IAT (Inorganic Additive Technology) Long Life Antifreeze/Coolant (e.g., Hyundai/Kia Green Coolant)
Automatic Transmission Fluid Type:
SP-III (or equivalent ATF)
Manual Transmission Fluid Type:
Gear oil (API GL-4 or GL-5, check manual for viscosity)
Power Steering Fluid Type:
Automatic Transmission Fluid (ATF) SP-III or equivalent
Known Issues
Common Wear Items:
Brake pads/rotors, suspension components (bushings, ball joints, tie rod ends), exhaust system, catalytic converter (especially on higher mileage vehicles).
Engine Specific Concerns 2.7L V6:
Some reports of oil consumption, occasional camshaft position sensor issues.
Engine Specific Concerns 2.0L Diesel:
Potential for turbocharger issues if not maintained, DPF (Diesel Particulate Filter) regeneration problems if city driving is predominant.
Transmission Concerns:
Occasional issues with automatic transmission shifting or solenoids; manual clutch wear.
Electrical Concerns:
Window regulators, power lock actuators, and occasional body control module (BCM) issues are reported.
📚 Vehicle History
Brand Heritage
Kia Heritage:
Kia Motors Corporation, a South Korean manufacturer, has a history dating back to 1944, initially producing motorcycle parts and later expanding into automobiles.
Model Evolution
Sportage First Generation:
Launched in 1993 as a compact SUV, built on a body-on-frame chassis.
Sportage Second Generation:
Introduced in 2004 (for model year 2005) as a complete redesign, adopting a unibody construction for improved ride comfort and handling. This generation (JE/KM) is covered by the manual.
Production
Production Period For This Generation:
2004-2010 (model years 2005-2009 represent a significant portion of this generation's lifecycle)
Manufacturing Locations Est:
South Korea (primarily), with some assembly in other regions.
🏆 Awards & Recognition
Recognitions
Safety Awards Est:
Achieved good safety ratings from NHTSA and IIHS for its time, as noted in the safety section.
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