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Yamaha YFM700 YFM700RV 2005-2009 Workshop Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YFM700 "Grizzly" Model Variant: YFM700RV Product Type: Workshop Service Manual Codes Internal Product Code: YAMAHA-YFM700RV-2005-2009-WSM-PDF 👋 Introduction Market Position Vehicle Segment: Full-size, high-performance All-Terrain Vehicle (ATV). Target Audience: Enthusiasts seeking off-road recreation, utility work, and trail riding. Competitive Analysis Key Competitors: Polaris Sportsman 700/800, Can-Am Outlander 800, Arctic Cat 700. Key Features Engine Power: Known for its powerful 686cc liquid-cooled, SOHC, four-stroke engine. Transmission Type: Yamaha's industry-leading Ultramatic® automatic transmission with engine braking. Drivetrain System: On-Command® 2WD/4WD with differential lock for superior traction. Suspension: Independent front and rear suspension for a comfortable and capable ride. 📋 Manual Details Coverage Areas Covered Years: 2005, 2006, 2007, 2008, 2009 Page Count Page Count: 400 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures, cylinder head, piston, crankshaft, camshaft, valve timing, lubrication system, cooling system, decompression system. Engine Fuel System: Fuel injection system (EFI) components, fuel pump, injectors, throttle body, sensors (TPS, MAP, IAT, O2), fuel pressure regulation, troubleshooting. Engine Ignition System: CDI unit, ignition coil, spark plug, troubleshooting ignition timing issues. Transmission Drivetrain: Automatic transmission (Ultramatic), CVT operation, clutch assembly, gearbox, differential, drive shafts, universal joints, maintenance and repair. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting system, electrical component testing, troubleshooting electrical faults. Chassis Suspension: Front and rear suspension systems (independent double wishbone), shock absorbers, springs, bushings, steering system, alignment specifications. Brakes: Hydraulic disc brakes (front and rear), brake calipers, master cylinders, brake lines, fluid replacement, bleeding procedures, troubleshooting. Bodywork Frame: Frame construction, body panels, fenders, racks, seat, removal and installation procedures. Cooling System: Radiator, fan, coolant type and capacity, thermostat, water pump, flushing and filling procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, air filter service, chain adjustment (if applicable), battery maintenance, lubrication points. Diagnostic Procedures: Systematic troubleshooting guides for common and uncommon problems, fault code interpretation (if applicable), diagnostic flowcharts. Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation. Rebuild Procedures: Detailed instructions for engine and transmission overhauls, including torque specifications and clearances. Wiring Diagrams: Comprehensive electrical schematics for all model variations covered. Specifications Data: Torque values, measurements, clearances, fluid capacities, and other critical technical data. Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Capability: Advanced diagnostics for EFI and electrical systems. Rebuild Scope: Full engine and transmission rebuild instructions. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes, typically searchable text within the PDF for easy navigation. Print Quality Print Quality: High-resolution for clear text and diagrams when printed. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, SOHC, four-stroke, single-cylinder. Displacement: 686 cc (41.86 cu. in.) Bore X Stroke: 100.0 mm x 85.9 mm (3.94 in x 3.38 in) Compression Ratio: 9.2:1 Performance Horsepower Approx: Approx. 45-50 hp (varies by tuning and regulations) Torque Approx: Approx. 40-45 lb-ft (varies by tuning and regulations) Fuel System Fuel Delivery: Yamaha Fuel Injection (YFI) Fuel Type: Unleaded gasoline, 87 octane minimum Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic® V-belt, automatic transmission with engine braking Gear Selection: H (High), L (Low), N (Neutral), R (Reverse), P (Park) Optional Optional Transmission: N/A (Ultramatic® is standard) Features Engine Braking: Engine braking system for controlled descents. Drive System: Yamaha On-Command® (2WD/4WD with differential lock) Fluid Specifications Transmission Fluid Type: Yamalube 4 (10W-40) or equivalent API SG, API SH, API SJ SAE 10W-40 📐 Dimensions Exterior Length: Approx. 80.3 inches (2040 mm) Width: Approx. 45.5 inches (1155 mm) Height: Approx. 47.8 inches (1215 mm) Wheelbase: Approx. 50.2 inches (1275 mm) Weights Dry Weight: Approx. 560 lbs (254 kg) Ground Clearance: Approx. 11.2 inches (285 mm) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 187 lbs (85 kg) Towing Capacity: 1322 lbs (600 kg) Wheels Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheelbase Bolt Pattern: 4/110mm 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet ANSI standards for ATVs. Active Features Braking System: Hydraulic disc brakes front and rear. Engine Braking: Ultramatic® transmission provides significant engine braking. Drivetrain Control: On-Command® 2WD/4WD with differential lock for enhanced traction control. Passive Features Handlebars: Ergonomically designed handlebars with padded grip area. Footwells: Wide, rugged footwells with integrated floorboards for rider protection. 💡 Technology Features Infotainment Infotainment System: N/A (Utility/Recreational ATV, no integrated infotainment system). Driver Assistance Traction Control: Advanced traction management via On-Command® 2WD/4WD with differential lock. Braking Assist: Engine braking feature on Ultramatic® transmission aids in deceleration control. Connectivity Connectivity Features: N/A (No connectivity features present on this model). 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km (600...
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Yamaha YFM700 YFM700RV 2005-2009 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM700 "Grizzly"
Model Variant:
YFM700RV
Product Type:
Workshop Service Manual
Codes
Internal Product Code:
YAMAHA-YFM700RV-2005-2009-WSM-PDF
👋 Introduction
Market Position
Vehicle Segment:
Full-size, high-performance All-Terrain Vehicle (ATV).
Target Audience:
Enthusiasts seeking off-road recreation, utility work, and trail riding.
Competitive Analysis
Key Competitors:
Polaris Sportsman 700/800, Can-Am Outlander 800, Arctic Cat 700.
Key Features
Engine Power:
Known for its powerful 686cc liquid-cooled, SOHC, four-stroke engine.
Transmission Type:
Yamaha's industry-leading Ultramatic® automatic transmission with engine braking.
Drivetrain System:
On-Command® 2WD/4WD with differential lock for superior traction.
Suspension:
Independent front and rear suspension for a comfortable and capable ride.
📋 Manual Details
Coverage Areas
Covered Years:
2005, 2006, 2007, 2008, 2009
Page Count
Page Count:
400
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul procedures, cylinder head, piston, crankshaft, camshaft, valve timing, lubrication system, cooling system, decompression system.
Engine Fuel System:
Fuel injection system (EFI) components, fuel pump, injectors, throttle body, sensors (TPS, MAP, IAT, O2), fuel pressure regulation, troubleshooting.
Engine Ignition System:
CDI unit, ignition coil, spark plug, troubleshooting ignition timing issues.
Transmission Drivetrain:
Automatic transmission (Ultramatic), CVT operation, clutch assembly, gearbox, differential, drive shafts, universal joints, maintenance and repair.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting system, electrical component testing, troubleshooting electrical faults.
Chassis Suspension:
Front and rear suspension systems (independent double wishbone), shock absorbers, springs, bushings, steering system, alignment specifications.
Brakes:
Hydraulic disc brakes (front and rear), brake calipers, master cylinders, brake lines, fluid replacement, bleeding procedures, troubleshooting.
Bodywork Frame:
Frame construction, body panels, fenders, racks, seat, removal and installation procedures.
Cooling System:
Radiator, fan, coolant type and capacity, thermostat, water pump, flushing and filling procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, air filter service, chain adjustment (if applicable), battery maintenance, lubrication points.
Diagnostic Procedures:
Systematic troubleshooting guides for common and uncommon problems, fault code interpretation (if applicable), diagnostic flowcharts.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation.
Rebuild Procedures:
Detailed instructions for engine and transmission overhauls, including torque specifications and clearances.
Wiring Diagrams:
Comprehensive electrical schematics for all model variations covered.
Specifications Data:
Torque values, measurements, clearances, fluid capacities, and other critical technical data.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Capability:
Advanced diagnostics for EFI and electrical systems.
Rebuild Scope:
Full engine and transmission rebuild instructions.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes, typically searchable text within the PDF for easy navigation.
Print Quality
Print Quality:
High-resolution for clear text and diagrams when printed.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, SOHC, four-stroke, single-cylinder.
Displacement:
686 cc (41.86 cu. in.)
Bore X Stroke:
100.0 mm x 85.9 mm (3.94 in x 3.38 in)
Compression Ratio:
9.2:1
Performance
Horsepower Approx:
Approx. 45-50 hp (varies by tuning and regulations)
Torque Approx:
Approx. 40-45 lb-ft (varies by tuning and regulations)
Fuel System
Fuel Delivery:
Yamaha Fuel Injection (YFI)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® V-belt, automatic transmission with engine braking
Gear Selection:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Optional
Optional Transmission:
N/A (Ultramatic® is standard)
Features
Engine Braking:
Engine braking system for controlled descents.
Drive System:
Yamaha On-Command® (2WD/4WD with differential lock)
Fluid Specifications
Transmission Fluid Type:
Yamalube 4 (10W-40) or equivalent API SG, API SH, API SJ SAE 10W-40
📐 Dimensions
Exterior
Length:
Approx. 80.3 inches (2040 mm)
Width:
Approx. 45.5 inches (1155 mm)
Height:
Approx. 47.8 inches (1215 mm)
Wheelbase:
Approx. 50.2 inches (1275 mm)
Weights
Dry Weight:
Approx. 560 lbs (254 kg)
Ground Clearance:
Approx. 11.2 inches (285 mm)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Towing Capacity:
1322 lbs (600 kg)
Wheels Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheelbase Bolt Pattern:
4/110mm
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet ANSI standards for ATVs.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Engine Braking:
Ultramatic® transmission provides significant engine braking.
Drivetrain Control:
On-Command® 2WD/4WD with differential lock for enhanced traction control.
Passive Features
Handlebars:
Ergonomically designed handlebars with padded grip area.
Footwells:
Wide, rugged footwells with integrated floorboards for rider protection.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Utility/Recreational ATV, no integrated infotainment system).
Driver Assistance
Traction Control:
Advanced traction management via On-Command® 2WD/4WD with differential lock.
Braking Assist:
Engine braking feature on Ultramatic® transmission aids in deceleration control.
Connectivity
Connectivity Features:
N/A (No connectivity features present on this model).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months.
Oil Filter Replacement:
Every 1,000 km (600 miles) or 6 months (coincides with oil change).
Air Filter Cleaning:
Every 1,000 km (600 miles) or 6 months, depending on operating conditions.
Spark Plug Inspection:
Every 1,000 km (600 miles) or 6 months.
Brake Fluid Replacement:
Every 2 years or as needed.
Fluid Specifications
Engine Oil Capacity:
3.0 L (3.2 US qt) with oil filter change.
Engine Oil Specification:
Yamalube 4 (10W-40) or equivalent SAE 10W-40 API SG, API SH, API SJ.
Coolant Type:
Permanent type anti-freeze coolant, 50% solution.
Coolant Capacity:
2.40 L (2.54 US qt)
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Some owners reported occasional issues with the starter motor solenoid, carburetor synchronization (on earlier models with carbs), and general wear and tear on suspension components with heavy use. Fuel pump reliability can also be a concern if maintenance is neglected.
Troubleshooting Guides:
Manual includes detailed troubleshooting for starting issues, poor running conditions, electrical faults, and drivetrain problems.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Yamaha Motor Company, renowned for its engineering excellence in motorcycles, marine products, and powersports vehicles.
Model Evolution
Predecessor:
Yamaha YFM660 Grizzly.
Introduction Year:
The 686cc engine was introduced in 2007, replacing the 660cc model.
Production
Production Period Covered:
2005-2009 (as per manual)
Manufacturing Location:
Primarily manufactured in Japan and USA.
🏆 Awards & Recognition
Recognitions
Atv Industry Awards:
While specific awards for this exact model year are not readily published, the Yamaha Grizzly line consistently receives praise for its reliability, performance, and off-road capability from ATV publications and enthusiasts.
Ratings
Durability Reputation:
Yamaha is known for its robust build quality and durability, with the Grizzly line often cited as one of the most reliable ATVs in its class.
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