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Yamaha YP250R X-MAX 2005-2009 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YP250R X-MAX Model Code: YP250R Year: 2005-2009 Codes Chassis Code: SG161 Generation Generation: First Generation 👋 Introduction Market Position Positioning: High-quality, professional technical manual providing comprehensive service and repair information for Yamaha YP250R X-MAX scooters. Target Audience: Owners and technicians seeking to perform maintenance, repairs, and diagnostics on the Yamaha YP250R X-MAX. Competitive Analysis Comparison: Equivalent to factory manuals and manuals used by local service/repair shops. Offers advantages of digital format (searchability, print-on-demand). Key Features Features: Complete and intact, accurate, detailed diagrams and information, troubleshooting guides, electrical system diagnostics, wiring diagrams. 📋 Manual Details Coverage Areas Coverage: All Models/Engines/Trim/Transmissions Types for the specified years Page Count Page Count: Hundreds of pages (estimated based on description) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Electrical System Details: Detailed coverage of the electrical system including battery, charging system (stator, regulator/rectifier), ignition system, lighting circuits, starter motor, and relevant sensors. Includes wiring diagrams. Frame And Bodywork: Details on frame construction, fairing removal and installation, body panel component identification and replacement. Procedures Included Procedures: Service, Maintenance, Troubleshooting, Diagnostics, Repair, Disassembly, Assembly, Cleaning, Reinstalling, Electrical Service Procedures, Wiring Diagrams Troubleshooting Approach: Systematic troubleshooting guides for common issues, component testing procedures, diagnostic flowcharts, and electrical system diagnostics are integrated with wiring diagrams. Component Replacement: Step-by-step procedures for replacing major components such as the engine, transmission, suspension units, brakes, fuel system components, and electrical parts. Technical Depth Depth: Comprehensive diagnostic, repair, and maintenance information used by professional technicians. Includes detailed substeps, notes, cautions, warnings, and numbered instructions. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Zoom Capabilities Zoom: YES Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, 4-valve Displacement: 249.7 cc (250 class) Bore X Stroke: 74.0 mm x 58.0 mm (typical for this engine family) Compression Ratio: 10.0:1 (typical) Engine Design: Single-cylinder, forward-inclined Performance Horsepower: Approximately 20-22 HP (estimated based on similar models) Torque: Approximately 20-22 Nm (estimated based on similar models) Fuel System Fuel Delivery: Fuel Injection (likely with electronic control unit - ECU) Fuel Type: Unleaded gasoline Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Clutch Type: Automatic centrifugal dry clutch Features Transmission Features: V-belt type automatic transmission for smooth acceleration and efficient power delivery. 📐 Dimensions Exterior Length: Approx. 2150 mm (actual dimensions vary slightly by model year) Width: Approx. 760 mm (actual dimensions vary slightly by model year) Height: Approx. 1390 mm (actual dimensions vary slightly by model year) Wheelbase: Approx. 1545 mm Weights Dry Weight: Approx. 160-165 kg (actual weight varies slightly by model year) Wet Weight: Approx. 170-175 kg (actual weight varies slightly by model year) Fuel Tank Capacity: Approx. 12.0 Liters 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle/Scooter safety ratings are typically not standardized like automobiles) Active Features Active Safety: Disc brakes (front and rear), typically ABS available on some models/markets. Front Brake Type: Hydraulic disc brake (typically dual discs on higher trims/specific markets) Rear Brake Type: Hydraulic disc brake Passive Features Passive Safety: Robust frame construction, integrated lighting system, protective fairings. 💡 Technology Features Infotainment Infotainment System: Basic analog/digital instrument cluster with speedometer, tachometer, fuel gauge, odometer, trip meter, and indicator lights. No advanced infotainment system. Driver Assistance Driver Assistance: N/A (As this is a scooter, it does not feature automotive-style driver assistance systems). Connectivity Connectivity: N/A (No built-in connectivity features like Bluetooth or Wi-Fi). Lighting Lighting System: Halogen headlight, LED taillight and brake light (typical for the era), turn signals. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 km or 6 months, whichever comes first (refer to manual for exact specification). Air Filter Replacement: Inspect every 5,000 km, replace as needed or at recommended intervals (refer to manual). Spark Plug Replacement: Typically every 10,000-15,000 km (refer to manual for exact specification and type). Belt Replacement: CVT belt inspection and replacement typically recommended around 20,000-30,000 km, depending on usage (refer to manual). Fluid Specifications Engine Oil Type: Yamaha genuine 4-stroke motorcycle oil or equivalent SAE 10W-40 API SG or higher (refer to manual for precise specification). Engine Oil Capacity: Approx. 1.5 Liters (refer to manual for exact capacity). Coolant Type: Yamaha-specified coolant or equivalent permanent type antifreeze, mixed 1:1 with distilled water. Brake Fluid Type: DOT 4 brake fluid (refer to manual for specific requirements). Final Drive Oil: Yamalube...
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Yamaha YP250R X-MAX 2005-2009 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YP250R X-MAX
Model Code:
YP250R
Year:
2005-2009
Codes
Chassis Code:
SG161
Generation
Generation:
First Generation
👋 Introduction
Market Position
Positioning:
High-quality, professional technical manual providing comprehensive service and repair information for Yamaha YP250R X-MAX scooters.
Target Audience:
Owners and technicians seeking to perform maintenance, repairs, and diagnostics on the Yamaha YP250R X-MAX.
Competitive Analysis
Comparison:
Equivalent to factory manuals and manuals used by local service/repair shops. Offers advantages of digital format (searchability, print-on-demand).
Key Features
Features:
Complete and intact, accurate, detailed diagrams and information, troubleshooting guides, electrical system diagnostics, wiring diagrams.
📋 Manual Details
Coverage Areas
Coverage:
All Models/Engines/Trim/Transmissions Types for the specified years
Page Count
Page Count:
Hundreds of pages (estimated based on description)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Electrical System Details:
Detailed coverage of the electrical system including battery, charging system (stator, regulator/rectifier), ignition system, lighting circuits, starter motor, and relevant sensors. Includes wiring diagrams.
Frame And Bodywork:
Details on frame construction, fairing removal and installation, body panel component identification and replacement.
Procedures Included
Procedures:
Service, Maintenance, Troubleshooting, Diagnostics, Repair, Disassembly, Assembly, Cleaning, Reinstalling, Electrical Service Procedures, Wiring Diagrams
Troubleshooting Approach:
Systematic troubleshooting guides for common issues, component testing procedures, diagnostic flowcharts, and electrical system diagnostics are integrated with wiring diagrams.
Component Replacement:
Step-by-step procedures for replacing major components such as the engine, transmission, suspension units, brakes, fuel system components, and electrical parts.
Technical Depth
Depth:
Comprehensive diagnostic, repair, and maintenance information used by professional technicians. Includes detailed substeps, notes, cautions, warnings, and numbered instructions.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Zoom Capabilities
Zoom:
YES
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, SOHC, 4-valve
Displacement:
249.7 cc (250 class)
Bore X Stroke:
74.0 mm x 58.0 mm (typical for this engine family)
Compression Ratio:
10.0:1 (typical)
Engine Design:
Single-cylinder, forward-inclined
Performance
Horsepower:
Approximately 20-22 HP (estimated based on similar models)
Torque:
Approximately 20-22 Nm (estimated based on similar models)
Fuel System
Fuel Delivery:
Fuel Injection (likely with electronic control unit - ECU)
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Clutch Type:
Automatic centrifugal dry clutch
Features
Transmission Features:
V-belt type automatic transmission for smooth acceleration and efficient power delivery.
📐 Dimensions
Exterior
Length:
Approx. 2150 mm (actual dimensions vary slightly by model year)
Width:
Approx. 760 mm (actual dimensions vary slightly by model year)
Height:
Approx. 1390 mm (actual dimensions vary slightly by model year)
Wheelbase:
Approx. 1545 mm
Weights
Dry Weight:
Approx. 160-165 kg (actual weight varies slightly by model year)
Wet Weight:
Approx. 170-175 kg (actual weight varies slightly by model year)
Fuel Tank Capacity:
Approx. 12.0 Liters
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle/Scooter safety ratings are typically not standardized like automobiles)
Active Features
Active Safety:
Disc brakes (front and rear), typically ABS available on some models/markets.
Front Brake Type:
Hydraulic disc brake (typically dual discs on higher trims/specific markets)
Rear Brake Type:
Hydraulic disc brake
Passive Features
Passive Safety:
Robust frame construction, integrated lighting system, protective fairings.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog/digital instrument cluster with speedometer, tachometer, fuel gauge, odometer, trip meter, and indicator lights. No advanced infotainment system.
Driver Assistance
Driver Assistance:
N/A (As this is a scooter, it does not feature automotive-style driver assistance systems).
Connectivity
Connectivity:
N/A (No built-in connectivity features like Bluetooth or Wi-Fi).
Lighting
Lighting System:
Halogen headlight, LED taillight and brake light (typical for the era), turn signals.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km or 6 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Inspect every 5,000 km, replace as needed or at recommended intervals (refer to manual).
Spark Plug Replacement:
Typically every 10,000-15,000 km (refer to manual for exact specification and type).
Belt Replacement:
CVT belt inspection and replacement typically recommended around 20,000-30,000 km, depending on usage (refer to manual).
Fluid Specifications
Engine Oil Type:
Yamaha genuine 4-stroke motorcycle oil or equivalent SAE 10W-40 API SG or higher (refer to manual for precise specification).
Engine Oil Capacity:
Approx. 1.5 Liters (refer to manual for exact capacity).
Coolant Type:
Yamaha-specified coolant or equivalent permanent type antifreeze, mixed 1:1 with distilled water.
Brake Fluid Type:
DOT 4 brake fluid (refer to manual for specific requirements).
Final Drive Oil:
Yamalube Gear Oil or equivalent SAE 80 API GL-4 (refer to manual for exact specification).
Gear Oil Specification:
SAE 80 API GL-4
Known Issues
Common Problems:
Potential for CVT belt wear, occasional electrical connection issues, and standard wear and tear on suspension components with high mileage. (Refer to manual for specific troubleshooting).
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha Motor Company, Ltd. has a long-standing reputation for producing high-quality motorcycles, scooters, and other powersports vehicles.
Model Evolution
Evolution:
The YP250R X-MAX was introduced as a sport-scooter offering, combining performance with comfortable touring capabilities. This generation established the X-MAX lineage with its distinctive styling and capable platform.
Production
Production Location:
Primarily manufactured in Japan and/or other Yamaha global manufacturing facilities.
🏆 Awards & Recognition
Recognitions
Recognitions:
N/A (Specific awards for this model are not readily available, but Yamaha scooters are generally well-regarded for their quality and performance within their segment).
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