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Yamaha YP250R X-MAX 2005-2009 Workshop Service Repair Manual

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The YP250R X-MAX, also known as the X-MAX 250, is a premium sport scooter produced from 2005 to 2009. This first-generation model embodies a reputation for reliable and performance-oriented engineering, offering a comfortable ride, practical storage, and sporty handling. Powered by a 249.7 cc liquid-cooled, SOHC, 4-valve engine with Electronic Fuel Injection, it delivers approximately 20.6 hp, making it a capable choice for urban commuting and longer journeys. Its design emphasizes a blend of style and functionality, positioning it competitively within the maxi-scooter market. This comprehensive workshop service repair manual provides in-depth, detailed information for maintaining and repairing the YP250R X-MAX. Covering all styles across the 2005-2009 model years, the manual includes hundreds of pages of content with step-by-step procedures, troubleshooting guides, electrical diagnostics, and detailed wiring diagrams. It covers all major systems, from the engine and fuel system to the brakes, suspension, and electrical components, making it an invaluable resource for both do-it-yourself owners and experienced mechanics. 🏷️ Basic Information Identification Make: Yamaha Model: YP250R X-MAX Model Designation: X-MAX 250 Product Name: Yamaha YP250R X-MAX 2005-2009 Workshop Service Repair Manual PDF Download Generation Generation: First Generation Codes Chassis Code: YP250R 👋 Introduction Market Position Market Segment: Premium Sport Scooter Competitive Analysis Key Competitors 2005-2009: Suzuki Burgman 250, Honda Forza 250, Kymco Xciting 250 Key Features Key Selling Points: Sporty handling, comfortable ride, practical storage, reliable Yamaha engineering Value Proposition Manual Value: Cost-effective solution for vehicle maintenance and repair, empowers owners and mechanics 📋 Manual Details Coverage Areas Model Years Covered: 2005, 2006, 2007, 2008, 2009 Trim Levels Covered: All styles covered Page Count Estimated Page Count: Hundreds of pages Manual Type Manual Type: Workshop Service Repair Manual Source Type: Official Full Factory Service Manual Language Language: English Format File Format: PDF Delivery Method: Digital Download Content Quality Instruction Style: Numbered instructions, detailed substeps, notes, cautions, and warnings Visuals: Hundreds of photos and illustrations, enlarged inset views Navigation Table Of Contents: Numbered table of contents for easy information retrieval 📖 Manual Coverage Systems Covered Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Procedures Included Procedures: Complete disassembly, step-by-step repair procedures, maintenance, troubleshooting, electrical diagnostics, wiring diagrams Technical Depth Depth Of Information: In-depth, comprehensive, detailed User Level: Do-it-yourselfer and experienced mechanic Specific Procedures Engine Rebuild: Covers top end rebuild, crankshaft and transmission procedures for complete engine overhaul. Electrical Troubleshooting: Includes troubleshooting combined with detailed wiring diagrams for electrical system diagnostics. Suspension And Steering: Detailed procedures for fork maintenance, rear shock replacement, steering bearing service, and alignment. Brake System Service: Covers brake pad replacement, caliper service, fluid bleeding, and master cylinder inspection. Fuel System Maintenance: Includes fuel injection system checks, cleaning, and component testing. 📊 Manual Specifications File Format PDF Quality: Professional quality Print Quality Printability: Printable in its entirety or select pages without restriction Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: All PC based Windows operating systems and Mac Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, SOHC, 4-valve Engine Displacement: 249.7 cc Bore X Stroke: 70.0 mm x 64.9 mm Performance Estimated Horsepower: Approximately 20.6 hp @ 7500 rpm (specific factory data may vary slightly) Estimated Torque: Approximately 2.1 kg-m (20.6 Nm) @ 6000 rpm (specific factory data may vary slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Ignition Ignition System: TCI (Transistor Controlled Ignition) Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Features Transmission Features: Smooth acceleration, wide gear ratio range Fluid Requirements Cvt Fluid Type: Yamaha Genuine Scooter Gear Oil or equivalent 📐 Dimensions Exterior Overall Length: Approx. 2205 mm (86.8 in) Overall Width: Approx. 775 mm (30.5 in) Overall Height: Approx. 1420 mm (55.9 in) Seat Height: Approx. 775 mm (30.5 in) Weights Curb Weight: Approx. 163 kg (359 lbs) Fuel Tank Capacity: 12 Liters (3.17 US gal) 🛡️ Safety Features Active Features Braking System Front: Dual Hydraulic Disc Braking System Rear: Hydraulic Disc ABS Availability: Optional on some models/markets Passive Features Lighting: Halogen Headlight, LED Taillight 💡 Technology Features Infotainment Dashboard Display: Digital LCD and analog speedometer, fuel gauge, odometer, trip meter, clock, indicator lights Lighting Technology: Halogen headlight for broad illumination, LED taillight for visibility Driver Assistance Parking Features: Center stand for stable parking Connectivity Storage: Under-seat storage compartment with ample space 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 6 months (refer to manual for exact specifications) Air Filter Inspection: Every 10,000 km or 12 months Spark Plug Replacement: Every 10,000 km or 12 months Fluid Specifications Engine Oil Type: Yamalube 4 (SAE 10W-40) or Yamalube 4 (SAE 15W-50) or SAE 10W-40...
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Yamaha YP250R X-MAX 2005-2009 Workshop Service Repair ManualYamaha YP250R X-MAX 2005-2009 Workshop Service Repair ManualYamaha YP250R X-MAX 2005-2009 Workshop Service Repair ManualYamaha YP250R X-MAX 2005-2009 Workshop Service Repair Manual
The YP250R X-MAX, also known as the X-MAX 250, is a premium sport scooter produced from 2005 to 2009. This first-generation model embodies a reputation for reliable and performance-oriented engineering, offering a comfortable ride, practical storage, and sporty handling. Powered by a 249.7 cc liquid-cooled, SOHC, 4-valve engine with Electronic Fuel Injection, it delivers approximately 20.6 hp, making it a capable choice for urban commuting and longer journeys. Its design emphasizes a blend of style and functionality, positioning it competitively within the maxi-scooter market. This comprehensive workshop service repair manual provides in-depth, detailed information for maintaining and repairing the YP250R X-MAX. Covering all styles across the 2005-2009 model years, the manual includes hundreds of pages of content with step-by-step procedures, troubleshooting guides, electrical diagnostics, and detailed wiring diagrams. It covers all major systems, from the engine and fuel system to the brakes, suspension, and electrical components, making it an invaluable resource for both do-it-yourself owners and experienced mechanics.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YP250R X-MAX
Model Designation:
X-MAX 250
Product Name:
Yamaha YP250R X-MAX 2005-2009 Workshop Service Repair Manual PDF Download
Generation
Generation:
First Generation
Codes
Chassis Code:
YP250R
👋 Introduction
Market Position
Market Segment:
Premium Sport Scooter
Competitive Analysis
Key Competitors 2005-2009:
Suzuki Burgman 250, Honda Forza 250, Kymco Xciting 250
Key Features
Key Selling Points:
Sporty handling, comfortable ride, practical storage, reliable Yamaha engineering
Value Proposition
Manual Value:
Cost-effective solution for vehicle maintenance and repair, empowers owners and mechanics
📋 Manual Details
Coverage Areas
Model Years Covered:
2005, 2006, 2007, 2008, 2009
Trim Levels Covered:
All styles covered
Page Count
Estimated Page Count:
Hundreds of pages
Manual Type
Manual Type:
Workshop Service Repair Manual
Source Type:
Official Full Factory Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Digital Download
Content Quality
Instruction Style:
Numbered instructions, detailed substeps, notes, cautions, and warnings
Visuals:
Hundreds of photos and illustrations, enlarged inset views
Navigation
Table Of Contents:
Numbered table of contents for easy information retrieval
📖 Manual Coverage
Systems Covered
Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Procedures Included
Procedures:
Complete disassembly, step-by-step repair procedures, maintenance, troubleshooting, electrical diagnostics, wiring diagrams
Technical Depth
Depth Of Information:
In-depth, comprehensive, detailed
User Level:
Do-it-yourselfer and experienced mechanic
Specific Procedures
Engine Rebuild:
Covers top end rebuild, crankshaft and transmission procedures for complete engine overhaul.
Electrical Troubleshooting:
Includes troubleshooting combined with detailed wiring diagrams for electrical system diagnostics.
Suspension And Steering:
Detailed procedures for fork maintenance, rear shock replacement, steering bearing service, and alignment.
Brake System Service:
Covers brake pad replacement, caliper service, fluid bleeding, and master cylinder inspection.
Fuel System Maintenance:
Includes fuel injection system checks, cleaning, and component testing.
📊 Manual Specifications
File Format
PDF Quality:
Professional quality
Print Quality
Printability:
Printable in its entirety or select pages without restriction
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
All PC based Windows operating systems and Mac
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, SOHC, 4-valve
Engine Displacement:
249.7 cc
Bore X Stroke:
70.0 mm x 64.9 mm
Performance
Estimated Horsepower:
Approximately 20.6 hp @ 7500 rpm (specific factory data may vary slightly)
Estimated Torque:
Approximately 2.1 kg-m (20.6 Nm) @ 6000 rpm (specific factory data may vary slightly)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Features
Transmission Features:
Smooth acceleration, wide gear ratio range
Fluid Requirements
Cvt Fluid Type:
Yamaha Genuine Scooter Gear Oil or equivalent
📐 Dimensions
Exterior
Overall Length:
Approx. 2205 mm (86.8 in)
Overall Width:
Approx. 775 mm (30.5 in)
Overall Height:
Approx. 1420 mm (55.9 in)
Seat Height:
Approx. 775 mm (30.5 in)
Weights
Curb Weight:
Approx. 163 kg (359 lbs)
Fuel Tank Capacity:
12 Liters (3.17 US gal)
🛡️ Safety Features
Active Features
Braking System Front:
Dual Hydraulic Disc
Braking System Rear:
Hydraulic Disc
ABS Availability:
Optional on some models/markets
Passive Features
Lighting:
Halogen Headlight, LED Taillight
💡 Technology Features
Infotainment
Dashboard Display:
Digital LCD and analog speedometer, fuel gauge, odometer, trip meter, clock, indicator lights
Lighting Technology:
Halogen headlight for broad illumination, LED taillight for visibility
Driver Assistance
Parking Features:
Center stand for stable parking
Connectivity
Storage:
Under-seat storage compartment with ample space
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months (refer to manual for exact specifications)
Air Filter Inspection:
Every 10,000 km or 12 months
Spark Plug Replacement:
Every 10,000 km or 12 months
Fluid Specifications
Engine Oil Type:
Yamalube 4 (SAE 10W-40) or Yamalube 4 (SAE 15W-50) or SAE 10W-40 API Service SG type or higher
Engine Oil Capacity:
Approx. 1.50 L without filter change, 1.60 L with filter change
Coolant Type:
Mixture of "Etsuko GHYPER COOLANT" or equivalent antifreeze and water (50:50 ratio)
Known Issues
Common Wear Items:
Drive belt, rollers, spark plugs, brake pads, tires
Potential Electrical Issues:
Corrosion on connectors, battery maintenance (as detailed in manual)
Engine Performance Considerations:
Periodic cleaning of fuel injectors and throttle body for optimal performance
📚 Vehicle History
Brand Heritage
Brand History Focus:
Yamaha's reputation for producing reliable and performance-oriented motorcycles and scooters.
Model Evolution
Model Introduction Year:
2001 (original X-MAX 250 model, YP250R introduced later with updates)
Yp250R Specific Updates:
This generation (2005-2009) represents a significant update in styling and features, solidifying its position in the maxi-scooter market.
Production
Manufacturing Location:
Yamaha Motor Company, Japan (likely assembled in various global locations)
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Not readily available for specific model year awards, but generally recognized for its performance and practicality in the sport scooter segment.
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