Basic Information Identification Make: BMW Model: 5 Series & M5 Model Codes: E60 (5 Series), E61 (5 Series Touring), E63 (6 Series - applicable components), E64 (6 Series - applicable components), E60 M5, E63 M6 Generation Generation Name: Fifth Generation (E60/E61) Production Years: 2003-2010 (for E60/E61 platform) Codes Covered Years: 2005, 2006, 2007, 2008, 2009, 2010 Introduction Market Position Positioning: The BMW 5 Series (E60/E61) and its high-performance M5 variant represented the pinnacle of luxury, performance, and technology in the mid-size executive sedan segment during their production run. Competitive Analysis Competitors: Competed directly with models like the Mercedes-Benz E-Class, Audi A6, Lexus GS, and Jaguar S-Type. Key Features Platform Innovations: Introduction of iDrive infotainment system, advanced driver-assistance systems, powerful inline-six and V8/V10 engines, and sophisticated chassis dynamics. Manual Purpose Utility: Designed for both professional mechanics and DIY enthusiasts, providing comprehensive guidance for maintenance, diagnostics, and repair. Manual Details Coverage Areas Primary Coverage: North America, Europe, Global Secondary Coverage: Applicable components for E63/E64 6 Series models of the same era Page Count Total Pages: 1660 Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Digital Format: PDF Manual Coverage Systems Covered Engine Systems: Engine mechanical (N52, N54, N62, S85 V10), Engine management, Fuel system, Cooling system, Lubrication system, Emission control systems Transmission Systems: Manual transmission (GS6-37BZ, GS6-53DZ), Automatic transmission (GA6HP26Z, GA6HP19Z, GA8HP45Z), SMG (Sequential Manual Gearbox), xDrive all-wheel drive system Chassis Systems: Suspension (front and rear), Steering system, Brake system (including DSC/ABS/CBC), Wheels and tires, Drivetrain (driveshafts, differentials) Electrical Systems: Body electrical systems, Powertrain control module (DME/DDE), Transmission control module (TCU), Chassis control modules (DSC, ABS), Body control module (BCM), Infotainment systems (iDrive), Lighting systems, Instrumentation,SRS (Airbag) system Bodywork And Interior: Body panels, Doors, Hood, Trunk, Bumpers, Glass, Interior trim, Seats, Climate control system (HVAC), Audio systems Procedures Included Maintenance Procedures: Scheduled maintenance, Oil changes, Filter replacements, Fluid checks and top-offs, Spark plug replacement, Belt inspection and replacement Repair Procedures: Engine overhaul, Transmission repair/rebuild, Suspension component replacement, Brake service (pads, rotors, lines), Electrical diagnostics and component replacement, HVAC system repair, Bodywork repair Diagnostics And Troubleshooting: Detailed diagnostic flowcharts, Symptom-based troubleshooting, DTC (Diagnostic Trouble Code) interpretation, Component testing procedures Installation And Removal: Step-by-step instructions for component removal and installation across all major systems Technical Depth Depth: Comprehensive 'bumper-to-bumper' coverage, including detailed explanations, pictorial diagrams, exploded views, and technical specifications. Special Tools: References and illustrations for necessary special service tools (SSTs) and equipment. Specifications: Includes crucial service data, tightening torques, wear limits, adjustment values, and factory specifications. Manual Specifications File Format Format: PDF Print Quality Printability: Fully printable, allowing users to print individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Format) Software Requirements Required Software: Adobe Acrobat Reader or compatible PDF viewer Compatibility Operating Systems: Windows, macOS, Linux OS Engine Specifications Primary Engine 5 Series Engine Codes 5 Series: N52B25, N52B30, N54B30 (twin-turbo), N62B40, N62B48 Primary Engine M5 Engine Code M5: S85B50 (5.0L V10) Performance 5 Series Horsepower Range 5 Series: Approximately 215 hp (525i) to 360 hp (550i) Performance M5 Horsepower M5: 500 hp @ 7,750 rpm Torque M5: 383 lb-ft @ 6,100 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI), Direct Injection (DI) on N54 and S85 engines Engine Features Valvetrain: Double VANOS (Variable Valve Timing), Valvetronic (on N52 engines) Transmission Standard Transmission 5 Series Standard: 6-speed manual transmission (e.g., GS6-37BZ) Optional Transmission 5 Series Optional: 6-speed Steptronic automatic transmission (e.g., GA6HP26Z), 6-speed Sequential Manual Gearbox (SMG) for some models M5 Transmission M5 Standard: 7-speed M Double Clutch Transmission (M-DCT) introduced later in the generation, but the earlier models are primarily known for their SMG or manual transmission. M5 Early Transmission: 6-speed SMG III (Sequential Manual Gearbox) Features Drivetrain: Rear-wheel drive (RWD) standard, xDrive all-wheel drive (AWD) optional on many 5 Series models. Dimensions Exterior 5 Series Sedan Length: Approx. 191.8 inches (4872 mm) Width: Approx. 72.7 inches (1847 mm) Height: Approx. 57.5 inches (1461 mm) Exterior M5 Sedan Length: Approx. 192.1 inches (4880 mm) Wheelbase: Approx. 113.7 inches (2880 mm) Weights Curb Weight Range: Approx. 3,600 lbs (1630 kg) to 4,300 lbs (1950 kg) depending on model and options M5 Curb Weight: Approx. 4,000 lbs (1814 kg) for SMG models Safety Features Ratings IIHS Ratings: Generally received good ratings from IIHS (Insurance Institute for Highway Safety) for crashworthiness, often earning 'Top Safety Pick' designations for their respective years. Active Features Active Safety Systems: Dynamic Stability Control (DSC), Anti-lock Braking System (ABS), Cornering Brake Control (CBC), Dynamic Traction Control (DTC), Run-flat tires (optional), Adaptive headlights (optional) Passive Features Passive Safety Features: Front airbags, Side-impact airbags, Head protection system (air curtains), Seatbelt pre-tensioners, Active head restraints Technology Features Infotainment I Drive System: BMW iDrive infotainment system with central controller, navigation, audio, and climate control functions. Screen size...