The Kawasaki Brute Force KVF 650 4x4, produced from 2005 to 2010, is a high-performance utility ATV designed for recreational riding, farming, hunting, and trail enthusiasts. Known for its robust 4x4 system, capable 633 cc V-twin engine, and reputation for durability, this model features independent front and rear suspension with adjustable shocks, sealed hydraulic disc brakes, and a continuously variable transmission (CVT) with engine braking. Its distinguishing factors include a Variable Front Differential Lock (Sigma System) for enhanced traction and a strong emphasis on ruggedness and reliable power delivery, making it a formidable choice in the utility ATV segment. This factory service repair workshop manual provides comprehensive coverage for the Kawasaki Brute Force KVF 650 4x4 models from 2005 through 2010. It details essential maintenance procedures, including scheduled service, fluid changes, and component replacements, alongside in-depth troubleshooting guides and repair instructions for all major systems such as the powertrain, chassis, electrical, fuel, and braking systems. The manual also includes crucial technical specifications, torque values, and diagnostic procedures, making it an indispensable resource for owners and professional technicians seeking to maintain, repair, and optimize the performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: Brute Force KVF 650 4x4 Model Variant: KVF650-A/B/H/D Product Type: Service Repair Workshop Manual Generation First Generation Years: 2005 Last Generation Years: 2010 Codes Internal Model Codes: KVF650-A (2005), KVF650-B (2006), KVF650-H (2007), KVF650-D (2008-2010) 👋 Introduction Market Position Category: High-performance Utility ATV Target Audience: Recreational riders, farmers, hunters, trail enthusiasts Competitive Analysis Key Competitors: Polaris Sportsman 500/600, Arctic Cat 500/700, Yamaha Grizzly 660 Distinguishing Factors: Robust 4x4 system, capable engine, Kawasaki's reputation for durability Key Features Drivetrain: Variable Front Differential Lock (Sigma System), Automatic Transmission with Engine Braking Suspension: Independent Front and Rear Suspension with Adjustable Shocks Braking: Sealed Hydraulic Disc Brakes Front and Rear 📋 Manual Details Coverage Areas Model Years Covered: 2005, 2006, 2007, 2008, 2009, 2010 Specific Models Covered: Kawasaki Brute Force KVF 650 4x4 Page Count Estimated Pages: 500+ Manual Type Type: Official Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Final Drive Chassis: Frame, Suspension (Front & Rear), Steering, Wheels, Tires Electrical: Ignition System, Lighting, Starting System, Charging System, Battery, Wiring Diagrams, ECU Fuel And Exhaust: Fuel Injection System, Fuel Tank, Fuel Pump, Exhaust System Brakes: Front & Rear Brake Systems (Hydraulic), Parking Brake Bodywork: Body Panels, Plastics, Seat, Handlebars Cooling: Radiator, Fan, Coolant System Lubrication: Engine Oil, Gear Oil, CV Joint Grease Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Lubrication Points Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting Guides, Common Faults Repair: Component Disassembly and Reassembly, Specific Part Replacement, Engine Overhaul, Transmission Repair Diagnosis: Electrical System Diagnosis, Fuel System Diagnosis, Mechanical Component Diagnosis Specifications: Torque Values, Clearances, Adjustments, Fluid Capacities Technical Depth Level: Comprehensive Factory Level; Suitable for Professional Technicians and Advanced DIY Mechanics Detail Level: Step-by-step instructions with detailed illustrations and diagrams 📊 Manual Specifications File Format Type: Portable Document Format (PDF) Searchability: Text-searchable for quick information retrieval Print Quality Resolution: High-resolution for clear viewing of diagrams and text Scalability: Scalable for printing individual pages or the entire manual Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, SOHC, V-twin, liquid-cooled Displacement: 633 cc Bore X Stroke: 76.0 x 73.0 mm Compression Ratio: 9.3:1 Valve System: SOHC, 4 valves per cylinder Performance Horsepower: Approx. 48 HP @ 6500 RPM (Varies slightly by year/tune) Torque: Approx. 37.6 lb-ft @ 5500 RPM (Varies slightly by year/tune) Fuel System Induction: Electronic Fuel Injection (EFI) with Dual Mikuni 37mm Throttle Bodies (2005-2007), Mikuni 36mm Throttle Body (2008-2010) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 4.0 US gal (15 L), including 0.8 US gal (3 L) reserve Lubrication Oil Type: SAE 10W-40 API SG or higher Oil Capacity With Filter: 2.4 US qt (2.3 L) Cooling System: Liquid-cooled, forced circulation 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: 2WD/4WD selector, Variable Front Differential Lock (Sigma System) Features Reduction Gears: High and Low range, Reverse Engine Braking: Integral engine braking Fluid Specifications Cvtf Capacity: 1.1 US qt (1.0 L) for CVT, 0.2 US qt (0.2 L) for final reduction gear Cvtf Type: Kawasaki Genuine CVT Fluid or equivalent 📐 Dimensions Exterior Overall Length: 2195 mm (86.4 in) Overall Width: 1160 mm (45.7 in) Overall Height: 1145 mm (45.1 in) Wheelbase: 1290 mm (50.8 in) Ground Clearance: 250 mm (9.8 in) Weights Curb Weight: 276 kg (608.5 lbs) (Approximate, varies by spec) Towing Capacity: 500 kg (1102 lbs) Cargo Front Rack Capacity: 40 kg (88 lbs) Rear Rack Capacity: 80 kg (176 lbs) 🛡️ Safety Features Ratings Atv Safety Standards: ANSI/SVIA 1-2003, B71.1-2003 Active Features Braking System: Sealed hydraulic disc brakes front...