🏷️ Basic Information Identification Make: Alfa Romeo Model: 159 Year Range: 2005-2011 👋 Introduction Market Position Market Position: The Alfa Romeo 159 was positioned as a premium mid-size car, competing with established German and Japanese manufacturers, known for its distinctive Italian styling and engaging driving dynamics. Segment: Premium Mid-size Sedan/Estate (D-segment) Competitive Analysis Competitors: BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Volvo S60, Volkswagen Passat. Key Features Key Features: Stylish Italian design, refined interior, sophisticated suspension tuning, available Q4 all-wheel-drive system, range of potent JTDm diesel and Twin Spark/JTS petrol engines. Design Philosophy: The 159 embodied Alfa Romeo's 'Cuore Sportivo' (sporting heart) philosophy, blending elegant design with a focus on driver engagement. 📋 Manual Details Coverage Areas Coverage: All models and engine types within the 2005-2011 production range. Page Count Page Count: Estimated 2000+ pages (typical for a complete workshop manual of this scope). Manual Type Manual Type: Complete Workshop Service & Repair Manual Manual Purpose: Designed for professional technicians and DIY enthusiasts to perform all aspects of servicing, maintenance, and repair. Language Language: English Format Format: PDF Downloadable Accessibility: Instant download allows for immediate access to repair information. 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals (including timing belts/chains, cylinder heads, pistons, crankshafts, lubrication, cooling), fuel systems (injection, pumps, injectors), exhaust systems, emission controls. Transmission Systems: Manual and Automatic transmission overhaul, clutch systems, drive shafts, differentials. Brake Systems: Hydraulic system, ABS, EBD, brake pads, rotors, calipers, parking brake. Suspension Steering: Front and rear suspension components (struts, shock absorbers, control arms, bushings), power steering system, steering rack. Electrical Systems: Complete wiring diagrams for all vehicle systems, battery, alternator, starter motor, lighting, fuses, relays, ECUs, body control modules. Body Chassis: Body panel removal and installation, chassis components, doors, windows, HVAC system, interior trim, seats. Fuel Types: Petrol (Benzina), Diesel (JTDm), including specific procedures for each. Chassis Dynamics: Detailed information on suspension geometry, steering system components, and wheel alignment procedures. Procedures Included Maintenance Procedures: Routine servicing, oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake fluid flush, coolant changes. Repair Procedures: Engine rebuilds, transmission repairs, suspension overhauls, brake component replacement, electrical diagnostics and repair, bodywork repairs. Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, step-by-step fault finding. Tire Wheel Maintenance: Tire pressure checks, replacement, wheel balancing, wheel alignment procedures, wheel bolt torque specifications. Air Conditioning HVAC: Refrigerant system servicing, cabin filter replacement, blower motor diagnosis, heater core procedures. Lighting System Repair: Headlight/taillight bulb replacement, headlight aiming, electrical diagnosis for lighting circuits. Engine Diagnostics: Detailed diagnostic flowcharts for engine performance issues, misfires, starting problems. Electrical Component Replacement: Step-by-step instructions for replacing alternators, starters, sensors, ECUs, interior and exterior lights. Body Repair: Procedures for panel replacement, dent repair, rust prevention, and sealing. Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and repair. Troubleshooting Guides: Detailed symptom-based troubleshooting charts and step-by-step diagnostic procedures for common faults. 📊 Manual Specifications File Format File Format: High-resolution PDF with selectable text for searching. Compatibility: Viewable on PC, Mac, Tablets, and Smartphones with a PDF reader. Print Quality Print Quality: Optimized for digital viewing and printing, with clear diagrams and legible text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: Covers 1.8L, 1.9L JTDm (8v & 16v), 2.4L JTDm, 2.2L JTS, 1.75L TBi, 3.2L V6 Busso (early models). Performance Typical Horsepower Range: 115 hp (1.9 JTDm 8v) to 260 hp (3.2L V6 Busso). Fuel System Fuel Injection: Common Rail Direct Injection (JTDm), Direct Injection (JTS, TBi), Multi-point Fuel Injection (Twin Spark). Engine Types Diesel Engine Technology: MultiJet common rail technology for efficient fuel delivery and power. 🔧 Transmission Standard Standard Transmission: 6-speed Manual Optional Optional Transmission: 6-speed Automatic (often with Q-Tronic functionality) Features Drivetrain Options: Front-Wheel Drive (FWD), Q4 All-Wheel Drive (AWD). Automatic Transmission Features: Optional Q-Tronic automatic transmission offering manual shifting modes for enhanced driver control. 📐 Dimensions Exterior Length Typical: Approx. 4660 mm (Saloon) Width Typical: Approx. 1770 mm Height Typical: Approx. 1410 mm (Saloon) Weights Curb Weight Range: Approx. 1400 kg - 1700 kg depending on engine and configuration. Interior Seating Capacity: 5-seater 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (achieved in 2005, with a strong emphasis on occupant protection). Active Features Active Safety Features: ABS with EBD, Traction Control (ASR), Vehicle Dynamic Control (VDC - Alfa Romeo's ESP), Brake Assist (HBA). Stability Control System: VDC (Vehicle Dynamic Control) – Alfa Romeo's advanced stability and traction control system. Passive Features Passive Safety Features: Multiple airbags (front, side, curtain), collapsible steering column, advanced safety cage construction. 💡 Technology Features Infotainment Infotainment System: Factory fitted radio/CD player, optional Bluetooth hands-free system, satellite navigation ('Connect Nav+'). Display Type: Central dashboard display for infotainment and vehicle settings. Driver Assistance Driver Assistance...
The Alfa Romeo 159 was positioned as a premium mid-size car, competing with established German and Japanese manufacturers, known for its distinctive Italian styling and engaging driving dynamics.
Segment:
Premium Mid-size Sedan/Estate (D-segment)
Competitive Analysis
Competitors:
BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Volvo S60, Volkswagen Passat.
Key Features
Key Features:
Stylish Italian design, refined interior, sophisticated suspension tuning, available Q4 all-wheel-drive system, range of potent JTDm diesel and Twin Spark/JTS petrol engines.
Design Philosophy:
The 159 embodied Alfa Romeo's 'Cuore Sportivo' (sporting heart) philosophy, blending elegant design with a focus on driver engagement.
📋 Manual Details
Coverage Areas
Coverage:
All models and engine types within the 2005-2011 production range.
Page Count
Page Count:
Estimated 2000+ pages (typical for a complete workshop manual of this scope).
Manual Type
Manual Type:
Complete Workshop Service & Repair Manual
Manual Purpose:
Designed for professional technicians and DIY enthusiasts to perform all aspects of servicing, maintenance, and repair.
Language
Language:
English
Format
Format:
PDF Downloadable
Accessibility:
Instant download allows for immediate access to repair information.
Central dashboard display for infotainment and vehicle settings.
Driver Assistance
Driver Assistance Features:
Cruise Control, Parking Sensors (rear), Hill Holder (for manual transmissions).
Connectivity
Connectivity Options:
Optional Bluetooth for phone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 12,500 miles (20,000 km) or 12 months, whichever comes first (refer to manual for specific engine/oil type).
Timing Belt Replacement:
For petrol engines with timing belts (e.g., 1.8 MPI, 1.9 JTS), usually around 60,000-70,000 miles (100,000-120,000 km) or 5 years. Diesel JTDm engines often use chains or long-life belts. Manual provides exact intervals.
Cabin Air Filter Replacement:
Typically recommended every 12 months or 12,500 miles (20,000 km).
Fluid Specifications
Engine Oil Specification:
Varies by engine. Common specifications include Selenia Star Pure Energy (SAE 5W-40 or 0W-30) meeting ACEA C3 or API SN. Consult manual for specific engine and viscosity.
Coolant Specification:
Paraflu Up (OAT coolant, often blue/green), mixed 50/50 with deionized water. Capacity approx. 7-8 liters.
Brake Fluid Specification:
DOT 4
Transmission Fluid Automatic:
Refer to manual for specific ATF type (e.g., Tutela ATF XYZ). Fluid capacity approx. 7-8 liters.
Transmission Fluid Manual:
Refer to manual for specific gear oil type (e.g., Tutela Car Technyx SAE 75W-85 GL-4).
Known Issues
Common Issues:
DPF regeneration issues on early diesel models, swirl flap failure on 1.9 JTDm 16v, EGR valve problems, suspension component wear (bushings, ball joints), electrical gremlins, potential turbocharger issues on higher-mileage diesels.
Suspension Wear Items:
Frequent replacement of front lower wishbone bushings and rear trailing arm bushings is common due to load and road conditions.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Alfa Romeo boasts a long and storied history in motorsport and performance car manufacturing, founded in 1910, known for its passion and engineering prowess.
Model Evolution
Model Evolution:
The 159 succeeded the Alfa Romeo 156, designed by Giorgetto Giugiaro. It was offered in Saloon and Sportwagon (estate) body styles and featured a new platform (GM Epsilon, shared with Opel Vectra).
Platform Sharing:
Utilized the GM Epsilon platform, providing a robust and modern foundation for the vehicle.
Body Styles Offered:
Available as a 4-door Saloon and a 5-door Sportwagon (estate).
Production
Production Period:
2005 - 2011
Manufacturing Plant:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
While specific awards are less documented for the 159, it was consistently praised by automotive journalists for its styling, chassis dynamics, and the performance of its JTDm diesel engines.
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